Lincoln-electric IMT888 CENTURY 80GL User Manual

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CENTURY 80GL
IMT888
February, 2010
Century Equipment
2345 Murphy Blvd. Gainesville, GA 30504
Safety Depends on You
Century 80GL arc welding and cutting equipment is designed
and built with safety in mind. However, your overall safety
can be increased by proper installation ... and thoughtful
operation on your part. DO NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT WITHOUT READING THIS
MANUAL AND THE SAFETY PRECAUTIONS CONTAINED
THROUGHOUT. And, most importantly, think before you act
and be careful.
OPERATOR’S MANUAL
MANUAL DE OPERACIÓN
MANUEL DE L’OPÉRATEUR
La Seguridad Depende de Usted
Los equipos de corte y soldadura al arco Century 80GL han
sido diseñados y construidos teniendo en cuenta su seguri-
dad. No obstante, ésta se verá incrementada si la instalación
se realiza correctamente, y si pone atención en el manejo de
los mismos. NO INSTALE, UTILICE O REPARE ESTE
EQUIPO SIN ANTES HABER LEIDO ESTE MANUAL Y LAS
MEDIDAS DE SEGURIDAD QUE CONTIENE. Y, lo más
importante, piense antes de actuar, y tenga mucho cuidado.
La sécurité dépend de vous
Le matériel de soudage et de coupage à l'arc Century 80GL
est conçu et construit en tenant compte de la sécurité.
Toutefois, la sécurité en général peut être accrue grâce à
une bonne installation... et à la plus grande prudence de
votre part. NE PAS INSTALLER, UTILISER OU RÉPARER
CE MATÉRIEL SANS AVOIR LU CE MANUEL ET LES
MESURES DE SÉCURITÉ QU'IL CONTIENT. Et, par
dessus tout, réfléchissez avant d'agir et exercez la plus
grande prudence.
TABLE OF CONTENTS
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Technical Specification . . . . . . . . . . . . . . . . . . . . . .A-1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .E-1
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-1
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-2
TABLA DE CONTENIDO
Seguridad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Especificaciones Técnicas . . . . . . . . . . . . . . . . . . . . .A-1
Instalación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
Operación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
Accesorios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
Mantenimiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Localización de averías . . . . . . . . . . . . . . . . . . . . . . .E-1
Diagramas de cableado . . . . . . . . . . . . . . . . . . . . . . .F-1
Partes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-2
For use with machines having Code Number:
Para el uso con las máguinas que tienen números de código:
Puor l’ usage avec des machines ayant des muméros de code:
TABLE DES MATIÈRES
Sécurité....................................................................2
Fiche technique .......................................................A-1
Installation ...............................................................A-2
Fonctionnement.......................................................B-1
Accessoires..............................................................C-1
Entretien...................................................................D-1
Dépannage ..............................................................E-1
Schéma de câblage.................................................F-1
Pièces......................................................................F-2
Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:
}
11306, (11305)
Copyright © Lincoln Global Inc.
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Summary of Contents

Page 1 - CENTURY 80GL

CENTURY 80GLIMT888February, 2010Century Equipment2345 Murphy Blvd. Gainesville, GA 30504Safety Depends on YouCentury 80GL arc welding and cutting equi

Page 2 - SÉCURITÉ

INSTALLATIONINSTALACIÓNINSTALLATIONSELECT SUITABLE LOCATIONPlace the machine on a secure, level surface or recom-mended undercarriage. The machine may

Page 3 - SAFETY SEGURIDAD SÉCURITÉ

A-4INSTALLATION INSTALACIÓN INSTALLATIONREQUIREMENTS FOR MAXIMUM OUTPUTA line cord with a 15 amp, 125 volt, three-prong plug (NEMAType 5-15P) is facto

Page 4

B-1Lea todo el manual antes de instalar u operarla Máquinas.PRECAUCIONES DE SEGURIDADLA DESCARGA ELÉCTRICA puede causar lamuerte• No toque las partes

Page 5

B-2RECOMMENDED PROCESSESThe machine can be used for welding carbon and low-alloysteel through the self-shielded, Innershield® electrodeprocess.OPERATI

Page 6

B-3CONTROLS AND SETTINGSFIGURE B.1Refer to Figure B.1.1. Power ON/OFF Switch -When the power is ON thewelding output and wire feeder are ON (“hot”) wh

Page 7

B-43. Deslice el resorte dentro de la bobina, luego presione elseguro de la bobina, girándolo hacia la derecha paraasegurar el ensamble de la bobina e

Page 8 - FICHE TECHNIQUE

B-59. The spring loaded thumbscrew on the idle roll armadjusts the pressure on the wire. Adjust pressure by turn-ing the thumbscrew to prevent spool o

Page 9

B-6MAKING A WELDFIGURE B.5 – WELDING SETUPPrior to making your first weld, refer to the Procedure Decallocated on the inside of the wire drive compart

Page 10 - INSTALACIÓN

B-7CLEANING TIP AND NOZZLEWith the power switch in the off position, keep the contact tipand nozzle clean to avoid arc bridging between them.Bridging

Page 11

C-1ACCESSORIESINNERSHIELD WELDING WIRENR-211-MP Innershield welding wire - .035” (0.9 mm) diam-eter flux-cored electrode.CONSUMABLE PARTSThe following

Page 12 - ADVERTENCIA

2ARC WELDING CAN BE HAZARDOUS. PROTECT YOUR-SELF AND OTHERS FROM POSSIBLE SERIOUS INJURYOR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEAR-ERS SHOULD CONSUL

Page 13 - FONCTIONNEMENT

D-1SAFETY PRECAUTIONSELECTRIC SHOCK can kill.• Disconnect input power by remov-ing plug from receptacle beforeworking inside the welder. Use onlygroun

Page 14 - OPERACIÓN

NETTOYER LA GAINE DE LA TORCHE• Débrancher la machine ou mettre l’interrupteur de courantsur « OFF » (« O »).• Retirer la buse et le tube contact de l

Page 15 - Entraînement du fil

D-3MAINTENANCE MANTENIMIENTO ENTRETIENCOMPONENT REPLACEMENTPROCEDURESFIGURE D.1 – CONTACT TIP REPLACEMENTCHANGING THE CONTACT TIP1. Refer to Figure D.

Page 16 - OPERACIÓN FONCTIONNEMENT

D-44. Replace the drive roll so that the desired groove is towardthe inside and visible.5. Replace the Thumbscrew and tighten.GUN ASSEMBLY REMOVAL1. U

Page 17 - MAKING A WELD

Si la machine a des problèmes physiques ou élec-triques évidents.1. Contacter votre service après-vente local agréé Lincoln.Pas d’entraînement du fil,

Page 18

E-2Bead is too thick (intermittently).1. Travel speed is slow and/or inconsistent. Increaseand maintain a constant travel speed.2. Output heat range i

Page 19 - ACCESSORIOS

F-1NOTE: This diagram is for reference only. It may not beaccurate for all machines covered by this manual.The specific diagram for a particular code

Page 20 - MESURES DE SÉCURITÉ

F-2PARTS PARTES PIÈCESPart Description Descripción de las partes Désignation des pièces Part NumberDiffuser Diffuser Diffuser S25351-1Drive Roll Retai

Page 21 - MANTENIMIENTO

NOTESCENTURY 80GL

Page 23

3ELECTRIC AND MAGNETICFIELDSmay be dangerous3.a. Electric current flowing through anyconductor causes localized Electricand Magnetic Fields (EMF). Wel

Page 24

F-5WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabic● Do not touch electrically live parts orel

Page 25 - TROUBLESHOOTING

F-6WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabic● Turn power off before servicing.● Descone

Page 26

Century Equipment2345 Murphy Blvd. Gainesville, GA 30504

Page 27 - PARTS PARTES PIÈCES

4SAFETY SEGURIDAD SÉCURITÉWELDING SPARKS cancause fire or explosion.4.a.Remove fire hazards from the weldingarea.If this is not possible, cover themto

Page 28

5ELECTRICSHOCKcan kill.5.a. The electrode and work (or ground)circuits are electrically “hot” when thewelder is on. Do not touch these “hot”parts with

Page 29

6FUMES AND GASEScan be dangerous.6.a.Welding may produce fumes and gaseshazardous to health. Avoid breathing thesefumes and gases.When welding, keep y

Page 30

CYLINDER may explode ifdamaged.7.a. Use only compressed gas cylinderscontaining the correct shielding gas forthe process used and properly operat-ing

Page 31

A-1TECHNICAL SPECIFICATIONS ESPECIFICACIONES TÉCNICASFuse Size Input Amps Power Cord20 Amp 20 15 Amp, 125VThree Prong Plug(NEMA Type 5-15P)Extension C

Page 32 - Century Equipment

A-2IDENTIFY AND LOCATECOMPONENTSIf you have not already done so, unpack the CENTURY80GL from its carton and remove all packing material aroundthe CENT

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