Lincoln-electric IM10007 POWER WAVE S350 User Manual

Operator’s ManualPOWER WAVE ®®S350Register your machine: www.lincolnelectric.com/registerAuthorized Service and Distributor Locator: www.lincolnelec

A-3INSTALLATION POWER WAVE®S350A-3SAFETY PRECAUTIONS Read thisentire installation section before you start installa-tion.ELECTRIC SHOCK can kill.• O

A-4INSTALLATION POWER WAVE®S350A-4INPUT CONNECTIONOnly a qualified electrician shouldconnect the input leads to thePOWER WAVE®S350. Connectionsshoul

A-5INSTALLATION POWER WAVE®S350A-5CONNECTION DIAGRAMSGTAW (TIG) WELDINGA user interface is required for adjusting the TIG weld-ing settings. A Pow

A-6INSTALLATION POWER WAVE®S350A-6REMOTE CONTROL BOXK857USER INTERFACESTICK WITH S-SERIES USER INTERFACECONTROL PANELK2828-1TO POSITIVE (+) STUDELEC

A-7INSTALLATION POWER WAVE®S350A-7RECOMMENDED WORK CABLESIZES FOR ARC WELDINGConnect the electrode and work cables between theappropriate output stu

A-8INSTALLATION POWER WAVE®S350A-8FIGURE A.6BACWORKPOWERWAVES350CABLE INDUCTANCE AND ITSEFFECTS ON WELDINGExcessive cable inductance will cause the

A-9INSTALLATION POWER WAVE®S350A-9Electrode Voltage SensingThe remote ELECTRODE sense lead (67) is built intothe 5-pin arclink control cable (K1543-

A-10INSTALLATION POWER WAVE®S350A-10VOLTAGE SENSINGCONSIDERATIONS FOR MULTIPLEARC SYSTEMSSpecial care must be taken when more than one arcis welding

A-11INSTALLATION POWER WAVE®S350A-11• For circumferential applications, connect all workleads on one side of the weld joint, and all of thework volt

A-12INSTALLATION POWER WAVE®S350A-12CONTROL CABLE CONNECTIONSGeneral GuidelinesGenuine Lincoln control cables should be used at alltimes (except whe

THANK YOU FOR SELECTING A QUALITY PRODUCT BY LINCOLN ELEC TRIC. PLEASE EXAMINE CARTON AND EQUIPMENT FORDAMAGE IMMEDIATELYWhen this equipment is ship

B-1OPERATIONPOWER WAVE®S350B-1• ELECTRIC SHOCK CAN KILL. • Do not touch electrically livepart or electrode with skin orwet clothing.• Insulate yoursel

B-2OPERATIONB-2PRODUCT DESCRIPTIONPRODUCT SUMMARYThe Power Wave®S350 is a portable multi-processpower source with high-end functionality capable ofSti

B-3OPERATIONB-3DESIGN FEATURESLoaded with Standard Features• Multiple process DC output range: 5 - 350 Amps• 200 – 600 VAC, 1/3 phase, 50-60Hz input

B-4OPERATIONB-4CASE FRONT CONTROLS(See Figure B.1)1. USER INTERFACE (optional)2. STATUS LED - (See Troubleshooting Section foroperational functions)3.

B-5OPERATIONB-5POWER WAVE®S350COMMON WELDING PROCEDURESMAKING A WELDThe serviceability of a product or structure utiliz-ing the welding programs is an

B-6OPERATIONB-6SMAW (STICK) WELDINGThe welding current and Arc Force settings can be setthrough a Power Feed 10M or Power Feed 25M wirefeeder. Alterna

B-7OPERATIONB-7Most pulse welding programs are synergic. As thewire feed speed is adjusted, the Power Wave®S350will automatically recalculate the wav

C-1ACCESSORIESC-1POWER WAVE®S350KITS, OPTIONS AND ACCESSORIESAll Kits Options and Accessories are found on theWeb site: (www.lincolnelectric.com)FACTO

C-2ACCESSORIESC-2POWER WAVE®S350STICK OPTIONSACCESSORY KIT - 150 AmpFor stick welding. Includes 20 ft.(6.1m) #6 electrode cable with lug,15 ft. (4.6m)

C-3ACCESSORIESC-3POWER WAVE®S350TIG-Mate™ 17V Air-Cooled TIG Torch Starter PackGet everything you need for TIG welding in one com-plete easy-to-order

SECTION A:WARNINGS CALIFORNIA PROPOSITION 65 WARNINGSDiesel EnginesDiesel engine exhaust and some of its constituents are known to the State of Calif

D-1MAINTENANCED-1POWER WAVE®S350SAFETY PRECAUTIONSWARNINGELECTRIC SHOCK can kill.•Do not operate with coversremoved.• Turn off power source beforeinst

E-1TROUBLESHOOTINGE-1POWER WAVE®S350If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con

E-2TROUBLESHOOTINGE-2POWER WAVE®S350If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con

E-3TROUBLESHOOTINGE-3POWER WAVE®S350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

E-4TROUBLESHOOTINGE-4POWER WAVE®S350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

E-5TROUBLESHOOTINGE-5POWER WAVE®S350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

E-6TROUBLESHOOTINGE-6POWER WAVE®S350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

E-7TROUBLESHOOTINGE-7POWER WAVE®S350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

E-8TROUBLESHOOTINGE-8POWER WAVE®S350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

F-1DIAGRAMSF-1POWER WAVE®S350NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific

ELECTRIC SHOCK CAN KILL.3.a. The electrode and work (or ground) circuits areelectrically “hot” when the welder is on. Donot touch these “hot” parts wi

F-2DIMENSION PRINTF-2POWER WAVE®S350

POWER WAVE®S350P-609P-609PARTS LIST FORPOWER WAVE®S350This parts list is provided as an informative guide only.It was accurate at the time of printing

06-05-2009POWER WAVE®S350P-609-AP-609-AILLUSTRATION OF SUB-ASSEMBLIES654321

11-17-2009POWER WAVE®S350Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MISCELLANEOUS ITEMS (THESE ITEMS ARE NOT ILLUSTRATED)Wiring Harness (Primary) G6094 1 XPlug & Lead Assembly (J5) M17192-38 1 XFlex Tube T10642-217

06-05-2009POWER WAVE®S350P-609-CP-609-CCase Front Assembly13A3A2A2A23A23A29B29B29C29C29A29A64A4A5A5A5B5B5C5C2B2B36A36A36B36B24A24A26A26A25A25A22A22A22

Case Front Assembly (G6519), Includes: NSS 1X1 Case Front G6513 1 X2A Gusset S27254-1 1 X2B #10-24 HLN T9187-13 2 X3 UI Trim G6529 1 X4A P.C. Board Mo

06-05-2009POWER WAVE®S350Use only the parts marked “x” in the column under theheading number called for in the model index page.# Indicates a change t

POWER WAVE®S350NOTES

WELDING AND CUTTINGSPARKS CAN CAUSEFIRE OR EXPLOSION.6.a. Remove fire hazards from the welding area. Ifthis is not possible, cover them to prevent the

04-07-2010POWER WAVE®S350P-609-DP-609-DBase & Power Conversion Assembly1A1A4A4A3E3E3A3A3B3B4B4B4C4C7A7A6A6A610A10A10C10C10B10B3C3C8151516A16A16A16

1A Base L15067 1 X1B Thread Forming Screw (Not Shown) S9225-94 6 X2 Base Extrusion M21251-2 2 X3A Attachment Kit Bracket L15091 2 X3B 1/4-20 HHCS CF00

06-05-2009POWER WAVE®S350P-609-EP-609-EVertical Divider Panel Assembly2A2A8A8A8B8B6A6A6B6B11115A5A7A7A16C16C16D16D16E16E16B16B16A16A16B16B7B7B5B5B2B2B

Vertical Divider Panel Asbly (G6589), Includes: NSS 1X1 Vertical Divider Panel G6511 1 X2A Terminal Block S20763-3 1 X2B Mylar Insulation S28105 1 X2C

06-05-2009POWER WAVE®S350P-609-FP-609-FOutput Choke Assembly3A3A10A10A11A11A11E11E11D11D11C11C12A12A10A10A13D13D13C13C13B13B13B13B12B12B12C12C10D10D10

Output Choke Assembly, Includes: L13270-1 1 X1 Bottom Choke Bracket M21472-1 1 X2A Insulation, Bottom Bracket (Not Shown) S27259-4 1 X3A Current Trans

06-05-2009POWER WAVE®S350P-609-GP-609-GCase Back Assembly2B2B2A2A3A3A4B4B4A4A131315A15A19A19A19B19B20B20B20A20A17A17A27A27A15B15B17B17B3B3B36363C3C3D3

Case Back Assembly, Includes: G6523 1 X1 Rear Panel G6510 1 X2A Fan Bracket L15066 1 X2B #10-24 HLN T9187-13 4 X3A Fan Assembly M22149 3 X3B #8-32 x 2

06-05-2009POWER WAVE®S350P-609-HP-609-HRoof Assembly2A2A5A5A5B5B8C8C5D5D5C5C2C2C4B4B2B2B4A4A4C4C2E2E2F2F2G2G2D2D1A1A3A3A3B3B3C3C1B1B1C1C1D1D

1 Roof Assembly, Includes: M22129-1 1 X1A Roof L12763 1 X1B Warranty Decal G6549-3 1 X1C Warning Decal L8064-1 1 X1D Wiring Diagram G6536 1 X1E Thread

THIS SAMPLE DOCUMENT IS USED FOR “CE” MACHINES ONLY!ELECTROMAGNETICCOMPATIBILITY (EMC)CONFORMANCEProducts displaying the CE mark are in conformity wit

CUSTOMER ASSISTANCE POLICYThe business of The Lincoln Electric Company is manufacturing andselling high quality welding equipment, consumables, and cu

viiviiTABLE OF CONTENTSPageInstallation...

A-1INSTALLATION POWER WAVE®S350A-1TECHNICAL SPECIFICATIONS - POWER WAVE®S350 RECOMMENDED INPUT WIRE AND FUSE SIZES 1INPUTVOLTAGE / PHASE/FREQUENCY20

A-2INSTALLATION POWER WAVE®S350A-2PHYSICAL DIMENSIONSTEMPERATURE RANGESHEIGHT20.40 in ( 518 mm)MODELK2823-1WIDTH14.00in ( 356 mm)DEPTH24.80in ( 630m