Lincoln-electric IM10144 POWER WAVE S700 User Manual

Operator’s ManualPOWER WAVE ® S700Register your machine: www.lincolnelectric.com/registerAuthorized Service and Distributor Locator: www.lincolnelec

A-3INSTALLATION POWER WAVE®S700A-3SAFETY PRECAUTIONS Read thisentire installation section before you start installa-tion.ELECTRIC SHOCK can kill.• O

A-4INSTALLATION POWER WAVE®S700A-4INPUT CONNECTIONELECTRIC SHOCK can kill.Only a qualified electrician shouldconnect the input leads to thePower Wav

A-5INSTALLATION POWER WAVE®S700A-5RECONNECT DIAGRAM HIGH FREQUENCY PROTECTIONLocate the Power Wave®S700 away from radio con-trolled machinery. The

A-6INSTALLATION POWER WAVE®S700A-6MIG PROCESSREGULATORFLOWMETERGASAS HHOSEWORK PPIECEWORK CCLAMPTO PPOSITIVEVE ((+) SSTUDTO NNEGATIVE (-(-) SSTUDPF1

A-7INSTALLATION POWER WAVE®S700A-7STICK PROCESSTO POSITIVE (+) STUDFRONT DOOR HAS BEEN REMOVEDTO SHOWN CABLE CONNECTIONS.TO NEGATIVE (-) STUDELECTR

A-8INSTALLATION POWER WAVE®S700A-8TIG PROCESSREGULATORFLOWMETERGAS HOSEPF10-M WITH K2320-1 FOOTAMPTROL CONNECTION KITTWO PIECE TIG TORCHWITH GAS VAL

A-9INSTALLATION POWER WAVE®S700A-9MIG AND WATER COOLER PROCESSREGULATORFLOWMETERGAS HOSEWORK PIECEWORK CLAMPTO POSITIVE (+) STUDTO NEGATIVE (-) STUD

A-10INSTALLATION POWER WAVE®S700A-10SYNCHRONIZED TANDEM CONNECTION(K1543-XX)ARCLINK CABLEM20979-1 SYNCTANDEM CABLEK3171-1 AUTODRIVE 19TANDEMK3171-1

A-11INSTALLATION POWER WAVE®S700A-11ROBOTIC SINGLE ARM PROCESS SETUPELECTRODE CABLE (+)K2163-XX or K1842-XXWIRE FEEDERARCLINK OUTARCLINK INAUTODRIVE

A-12INSTALLATION POWER WAVE®S700A-12ANALOG INTERFACE SETUPANALOG INTERFACETO WIRE DRIVEK1543-XXXARCLINK CONTROLCABLEK1543-XXXARCLINK CONTROLCABLEAUT

THANK YOU FOR SELECTING A QUALITY PRODUCT BY LINCOLN ELEC TRIC. PLEASE EXAMINE CARTON AND EQUIPMENT FORDAMAGE IMMEDIATELYWhen this equipment is ship

A-13INSTALLATION POWER WAVE®S700A-13CONTROL BOARD SETUP FOR SYNCHRONIZED TANDEMJ5J2J7J1010A1JJ4J9NOS1NOS2J15J1010B1J11J8NOS3J3J3BT1LED7LED8J12J13DIG

A-14INSTALLATION POWER WAVE®S700A-14RECOMMENDED WORK CABLESIZES FOR ARC WELDINGConnect the electrode and work cables between theappropriate output s

A-15INSTALLATION POWER WAVE®S700A-15Amperes200200250250250250300300350400400500600600600650650700800800900900Percent DutyCycle6010030406010060100406

A-16INSTALLATION POWER WAVE®S700A-16BACWORKCABLE INDUCTANCE AND ITSEFFECTS ON WELDINGExcessive cable inductance will cause the weldingperformance to

If Sense Leads ARE NOT Used:• Avoid common current paths. Current from adja-cent arcs can induce voltage into each others cur-rent paths that can be m

A-18INSTALLATION POWER WAVE®S700A-18• For circumferential applications, connect all workleads on one side of the weld joint, and all of thework volt

A-19INSTALLATION POWER WAVE®S700A-19CONTROL CABLE CONNECTIONSGENERAL GUIDELINESGenuine Lincoln control cables should be used at alltimes (except whe

B-1OPERATIONPOWER WAVE®S700B-1• ELECTRIC SHOCK CAN KILL. • Do not touch electrically livepart or electrode with skin orwet clothing.• Insulate yoursel

B-2OPERATIONB-2POWER WAVE®S700GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL

B-3OPERATIONB-3PRODUCT DESCRIPTIONPRODUCT SUMMARYThe Power Wave®S700 is an advanced-process DCinverter and is rated for 700 amps, 44 volts at a 100%du

SECTION A:WARNINGS CALIFORNIA PROPOSITION 65 WARNINGSDiesel EnginesDiesel engine exhaust and some of its constituents are known to the State of Calif

B-4OPERATIONB-4POWER WAVE®S700K3279-1K2230-1K1543-xxK1811-xxPower Wave®S700Power Feed®10M Wire FeederControl Cable (5 pin – 5 pin) - power source to

B-5OPERATIONB-5POWER WAVE®S700DESIGN FEATURES• Designed for High Amprage, High Duty CycleApplications.• Severe Duty Design for outdoor use (IP23 ratin

CASE FRONT CONTROLS(See Figure B.1)1. POWER SWITCH: Controls input power to the Power Wave®S700.2. STATUS LED - A two color light that indicates the c

B-7OPERATIONB-7POWER WAVE®S700CASE BACK CONTROLS(See Figure B.2)1. 115V/10A AUXILIARY OUTPUT RECEPTACLE.2. 10 AMP CIRCUIT BREAKER (CB1) - Protects the

B-8OPERATIONB-8POWER WAVE®S700COMMON WELDING PROCEDURESMAKING A WELDThe serviceability of a product or structure utiliz-ing the welding programs is an

B-9OPERATIONB-9SMAW (STICK) WELDINGThe welding current and Arc Force settings can be setthrough a Power Feed™10M or Power Feed™25Mwire feeder. In a SM

B-10OPERATIONB-10Most pulse welding programs are synergic. As thewire feed speed is adjusted, the Power Wave®S700will automatically recalculate the w

C-1ACCESSORIESC-1POWER WAVE®S700KITS, OPTIONS AND ACCESSORIESAll Kits Options and Accessories are found on theWeb site: (www.lincolnelectric.com)FACTO

D-1MAINTENANCED-1POWER WAVE®S700SAFETY PRECAUTIONSWARNINGELECTRIC SHOCK can kill.•Do not operate with coversremoved.• Turn off power source beforeinst

E-1TROUBLESHOOTINGE-1POWER WAVE®S700If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con

ELECTRIC SHOCK CAN KILL.3.a. The electrode and work (or ground) circuits areelectrically “hot” when the welder is on. Donot touch these “hot” parts wi

E-2TROUBLESHOOTINGE-2POWER WAVE®S700If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con

E-3TROUBLESHOOTINGE-3POWER WAVE®S700Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

E-4TROUBLESHOOTINGE-4POWER WAVE®S700Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

E-5TROUBLESHOOTINGE-5POWER WAVE®S700Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

F-1DIAGRAMSF-1POWER WAVE®S700NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific

F-2DIMENSION PRINTF-2POWER WAVE®S700L16371A.0219.1227.0230.1035.7136.6818.4812.59CENTER OFGRAVITYCENTER OFGRAFITY12.5918.48

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

CUSTOMER ASSISTANCE POLICYThe business of The Lincoln Electric Company is manufacturing andselling high quality welding equipment, consumables, and cu

WELDING AND CUTTINGSPARKS CAN CAUSEFIRE OR EXPLOSION.6.a. Remove fire hazards from the welding area. Ifthis is not possible, cover them to prevent the

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

viviTABLE OF CONTENTSPageInstallation...

A-1INSTALLATION POWER WAVE®S700A-1TECHNICAL SPECIFICATIONS - POWER WAVE®S700 RECOMMENDED INPUT WIRE AND FUSE SIZES 1INPUTVOLTAGE / 3 PHASE/FREQUENCY

A-2INSTALLATION POWER WAVE®S700A-2PHYSICAL DIMENSIONSTEMPERATURE RANGESHEIGHT30.10 in (76.5 cm)MODELK3279-1*CONFORMITY MARKEN 60974-1CSA C/USWIDTH19