Lincoln-electric IM10058 POWER WAVE STT MODULE User Manual

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

A-3INSTALLATION POWER WAVE®STT®MODULE A-3Regarding cable placement, best results will beobtained when control cables are routed separate fromthe wel

A-4INSTALLATION POWER WAVE®STT®MODULE A-4OUTPUT CABLE GUIDELINESTABLE A.1CABLE SIZES FOR COMBINED LENGTHS OF ELECTRODE AND WORK CABLES(RUBBER COVERE

A-5INSTALLATION POWER WAVE®STT®MODULE A-5REMOTE SENSE LEAD CONNECTIONSVoltage Sensing OverviewThe STT®welding process requires the use of remotevolt

A-6INSTALLATION POWER WAVE®STT®MODULE A-6• For circumferential applications, connect all work leads on one side of the weld joint, and all of the wo

A-7INSTALLATION POWER WAVE®STT®MODULE A-7CONNECTION DIAGRAM SYSTEMSTT®MODULE CONNECTION DIAGRAMFIGURE A.5WORKELECTRODEWORKK940-XXREFER TO "OUTP

B-1OPERATIONPOWER WAVE®STT®MODULE B-1SAFETY PRECAUTIONSRead this entire section of operating instructionsbefore operating the machine.ELECTRIC SHOCK c

B-2OPERATIONB-2Although the STT Module can be configured to supportnegative electrode polarity processes, such asInnershield, the STT process must be

B-3OPERATIONB-3POWER WAVE®STT®MODULE STT®MODULE CASE BACK3124CASE BACK DESCRIPTIONS1. ArcLink®Pigtail – Connects directly to the ArcLink®Out receptac

D-1MAINTENANCED-1POWER WAVE®STT®MODULE SAFETY PRECAUTIONSELECTRIC SHOCK can kill.• Disconnect input power beforeservicing.• Do not operate with covers

E-1TROUBLESHOOTINGE-1POWER WAVE®STT®MODULE If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safe

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

E-2TROUBLESHOOTINGE-2POWER WAVE®STT®MODULE Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the te

E-3TROUBLESHOOTINGE-3POWER WAVE®STT®MODULE Observe all Safety Guidelines detailed throughout this manualUSING THE STATUS LED TO TROUBLESHOOT SYSTEM PR

E-4TROUBLESHOOTINGE-4POWER WAVE®STT®MODULE Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the te

E-5TROUBLESHOOTINGE-5POWER WAVE®STT®MODULE Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the te

E-6TROUBLESHOOTINGE-6POWER WAVE®STT®MODULE Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the te

E-7TROUBLESHOOTINGE-7POWER WAVE®STT®MODULE Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the te

F-1DIAGRAMSF-1POWER WAVE®STT®MODULE NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The

F-2DIMENSION PRINTF-2POWER WAVE®STT®MODULE A.01L15814-210.4911.5124.8025.4213.942.48 18.35 3.983.976.003.978.48

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

ARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when welding or obs

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parraissent dan

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

viviTABLE OF CONTENTSPageInstallation...

A-1INSTALLATION POWER WAVE®STT®MODULE A-1TECHNICAL SPECIFICATIONS - POWER WAVE®STT®MODULE (K2902-1)Voltage Input Amperes Notes40Vdc 0.5STT®Module -

A-2INSTALLATION POWER WAVE®STT®MODULE A-2SAFETY PRECAUTIONS Read thisentire installation section before you start installa-tion.ELECTRIC SHOCK can k