Lincoln-electric IM10057 POWER WAVE STT MODULE (CE) User Manual

EN 60974-1• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1

A-1INSTALLATION POWER WAVE®STT®MODULE (CE)A-1TECHNICAL SPECIFICATIONS - POWER WAVE®STT®MODULE (CE) (K2921-1)Voltage Input Amperes Notes40Vdc 0.5STT®

A-2INSTALLATION POWER WAVE®STT®MODULE (CE)A-2SAFETY PRECAUTIONS Read thisentire installation section before you start installa-tion.ELECTRIC SHOCK c

A-3INSTALLATION POWER WAVE®STT®MODULE (CE)A-3Regarding cable placement, best results will beobtained when control cables are routed separatefrom the

A-4INSTALLATION POWER WAVE®STT®MODULE (CE)A-4CABLE INDUCTANCE AND ITS EFFECTSON WELDINGExcessive cable inductance will cause the weldingperformance

A-5INSTALLATION POWER WAVE®STT®MODULE (CE)A-5REMOTE SENSE LEAD CONNECTIONSVoltage Sensing OverviewThe STT®welding process requires the use of remote

A-6INSTALLATION POWER WAVE®STT®MODULE (CE)A-6• For circumferential applications, connect all work leads on one side of the weld joint, and all of th

A-7INSTALLATION POWER WAVE®STT®MODULE (CE)A-7CONNECTION DIAGRAM SYSTEMSTT MODULE (CE) CONNECTION DIAGRAM Figure A.5M224 98A.01LF-45 BACK CONNECTIONS

B-1OPERATIONPOWER WAVE®STT®MODULE (CE)B-1SAFETY PRECAUTIONSRead this entire section of operating instructionsbefore operating the machine.ELECTRIC SHO

B-2OPERATIONB-2Although the STT®Module can be configured to supportnegative electrode polarity processes, such asInnershield, the STT®process must be

B-3OPERATIONB-3POWER WAVE®STT®MODULE (CE)STT®MODULE (CE) CASE BACK3124CASE BACK DESCRIPTIONS1. ArcLink®Pigtail – Connects directly to the ArcLink®Out

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

D-1MAINTENANCED-1POWER WAVE®STT®MODULE (CE)SAFETY PRECAUTIONSELECTRIC SHOCK can kill.• Disconnect input power beforeservicing.• Do not operate with co

E-1TROUBLESHOOTINGE-1POWER WAVE®STT®MODULE (CE)If for any reason you do not understand the test procedures or are unable to perform the tests/repairs

E-2TROUBLESHOOTINGE-2POWER WAVE®STT®MODULE (CE)Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand th

E-3TROUBLESHOOTINGE-3POWER WAVE®STT®MODULE (CE)Observe all Safety Guidelines detailed throughout this manualUSING THE STATUS LED TO TROUBLESHOOT SYSTE

E-4TROUBLESHOOTINGE-4POWER WAVE®STT®MODULE (CE)Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand th

E-5TROUBLESHOOTINGE-5POWER WAVE®STT®MODULE (CE)Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand th

E-6TROUBLESHOOTINGE-6POWER WAVE®STT®MODULE (CE)Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand th

E-7TROUBLESHOOTINGE-7POWER WAVE®STT®MODULE (CE)Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand th

F-1DIAGRAMSF-1POWER WAVE®STT®MODULE (CE)NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

F-2DIMENSION PRINTF-2POWER WAVE®STT®MODULE (CE)L15814-1A.0124.8010.4911.5113.948.483.976.003.972.48 18.35 3.98

ARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when welding or obs

NOTES POWER WAVE®STT®MODULE (CE)

NOTES POWER WAVE®STT®MODULE (CE)

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parraissent dan

viviSAFETYElectromagnetic Compatibility (EMC)ConformanceProducts displaying the CE mark are in conformity with European Community Council Directive of

viiviiSAFETYElectromagnetic Compatibility (EMC)The size of the surrounding area to be considered will depend on the structure of the building and othe

ixixThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as mu

xxTABLE OF CONTENTSPageInstallation.............................