Lincoln-electric IM10027 SAE400 User Manual

OPERATOR’S MANUALSAE-400 ®DC ARC WELDING POWER SOURCE IM10027-BJanuary 2013For use with machines having Code Numbers: 11605, 11807, 11966Safety De

A-3INSTALLATIONSAE-400® A-3HIGH ALTITUDE OPERATIONAt higher altitudes, output derating may be necessary.As a rule of thumb, derate the welder output 5

A-4INSTALLATIONA-4SAE-400® • Stop engine while fueling.• Do not smoke when fueling.• Keep sparks and flame away fromtank.• Do not leave unattended wh

 USING A BOOSTER — connectpositive lead to battery first thenconnect negative lead to negativebattery lead at the lower controlpanel support.BATTERY

B-1OPERATIONB-1WELDING SPARKS can causefire or explosion.• Do not weld near flammable material .• Do not weld on containers that haveheld flammable ma

B-2OPERATIONB-2RECOMMENDED APPLICATIONSWELDERThe SAE-400® provides excellent constant currentDC welding output for stick (SMAW) welding. The fieldins

B-3OPERATIONB-3ENGINE TEMPERATURE GAUGEDisplays the coolant temperature in the engine block.ENGINE OIL PRESSURE GAUGEDisplays the oil pressure to the

B-4OPERATIONB-4AUXILIARY POWER CONTROLS115 VAC ReceptacleOne 20 amp, 115VAC (5-20R) NEMA duplex recepta-cle provides 115VAC for auxiliary power. Maxim

B-5OPERATIONB-5SAE-400® ENGINE OPERATIONFor added safety always operate the welder with thedoors closed. Further, leaving the doors open changesthe d

B-6OPERATIONB-6SAE-400® TYPICAL FUEL CONSUMPTIONThe typical fuel consumption of the SAE-400® for various operating scenariosis shown below:PERKINS 11

C-1ACCESSORIESC-1K930-2 TIG Module - Provides high frequency plus agas valve for TIG welding. A water valve is available asan option. Requires 115 vol

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

D-1MAINTENANCED-1ELECTRIC SHOCK can kill.Do not touch electrically live partssuch as output terminals or inter-nal wiringENGINE EXHAUST can kill.Use

D-2MAINTENANCED-2SAE-400® COMMUTATOR AND BRUSH MAINTENANCEUncovered rotating equipment can be dangerous.Use care so your hands, hair, clothing or tool

D-3MAINTENANCED-3SAE-400® ENGINE AND MAINTENANCE COMPONENTSITEM MAKE PART NUMBEREngine Air Filter Donaldson P822768Fan Belt Perkins 2614B555

D-4MAINTENANCED-4SAE-400® GFCI TESTING AND RESETTINGPROCEDUREThe GFCI should be properly tested at least once everymonth or whenever it is tripped. To

E-1TROUBLESHOOTINGE-1SAE-400® If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact y

E-2TROUBLESHOOTINGE-2SAE-400® Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures

E-3TROUBLESHOOTINGE-3SAE-400® Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures

E-4TROUBLESHOOTINGE-4SAE-400® Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures

E-5TROUBLESHOOTINGE-5SAE-400® Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures

SAE-400®F-1WIRING DIAGRAMF-1NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific dia

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

SAE-400®F-2WIRING DIAGRAMF-2NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific dia

SAE-400® F-3DIMENSION PRINTF-3M8869-36 AAN.A. .81 HOLESN.B. .69 HOLES28.0022.0022.1424.5027.126.0039.6947.9523.0026.0038.5063.0650.1321.0044.008.904

SAE-400®F-4DIAGRAMF-4WARNINGDo not operate with panels open.Do not touch electrically live parts.Keep guards in place.Keep away from moving parts.Only

SAE-400® F-5DIAGRAMF-5A.01M22332BACK PANELFRONT PANELFIGURE 2RCD SEALING BOOTRCD Mounting Strap2-POLE RCDSleevingFIGURE 3RCD Cover BoxSleeving(Route o

NOTESSAE-400®

NOTESSAE-400®

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Need Help?Lincoln Electric “Rapid Response” Service!Call 1.888.935.3877 to talk to a Service RepresentativeHours of Operation: 8:00 AM to 6:00 PM (ET)

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product •••as much

viTABLE OF CONTENTSviPageInstallation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sectio

A-1INSTALLATION SAE-400® A-1TECHNICAL SPECIFICATIONS - SAE-400® (K1278-14)Make/Model Description Speed (RPM) Displacement Starting CapacitiesSyste

A-2INSTALLATION SAE-400® A-2Read this entire installation section before youstart installation.SAFETY PRECAUTIONSDo not attempt to use this equipmen