Lincoln-electric IM10083 POWER WAVE R350 User Manual

POWER WAVE R350OPERATORʼS MANUALIM10083May, 2012Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in min

A-3INSTALLATION POWER WAVE®R350A-3SAFETY PRECAUTIONS Read thisentire installation section before you start installa-tion.ELECTRIC SHOCK can kill.• O

A-4INSTALLATION POWER WAVE®R350A-4INPUT CONNECTIONOnly a qualified electrician shouldconnect the input leads to thePOWER WAVE®R350. Connectionsshoul

A-5INSTALLATION POWER WAVE®R350A-5CONNECTION DIAGRAMGMAW (MIG) WELDINGAn arclink compatible wire feeder is recommended forMig welding. Refer to Fig

A-6INSTALLATION POWER WAVE®R350A-6RECOMMENDED WORK CABLESIZES FOR ARC WELDINGConnect the electrode and work cables between theappropriate output stu

A-7INSTALLATION POWER WAVE®R350A-7FIGURE A.6BACWORKPOWERWAVER350CABLE INDUCTANCE AND ITSEFFECTS ON WELDINGExcessive cable inductance will cause the

A-8INSTALLATION POWER WAVE®R350A-8Electrode Voltage SensingThe remote ELECTRODE sense lead (67) is built intothe 5-pin arclink control cable (K1543-

A-9INSTALLATION POWER WAVE®R350A-9VOLTAGE SENSINGCONSIDERATIONS FOR MULTIPLEARC SYSTEMSSpecial care must be taken when more than one arcis welding s

A-10INSTALLATION POWER WAVE®R350A-10• For circumferential applications, connect all workleads on one side of the weld joint, and all of thework volt

A-11INSTALLATION POWER WAVE®R350A-11CONTROL CABLE CONNECTIONSGeneral GuidelinesGenuine Lincoln control cables should be used at alltimes (except whe

B-1OPERATIONPOWER WAVE®R350B-1• ELECTRIC SHOCK CAN KILL. • Do not touch electrically livepart or electrode with skin orwet clothing.• Insulate yoursel

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

B-2OPERATIONB-2PRODUCT DESCRIPTIONPRODUCT SUMMARYThe POWER WAVE®R350 is a portable multi-processpower source with high-end functionality capable ofDC

6. VOLTAGE SENSE CONNECTOR: Allows for sep-arate remote electrode and work sense leads.Pin Lead Function3 21 Work Voltage Sense1 67E Electrode Voltage

B-4OPERATIONB-4CASE BACK CONTROLS(See Figure B.2)1. 115V / 15A DUPLEX RECEPTACLE ANDCIRCUIT BREAKER 1 (10 AMP): Provides protec-tion for the 115V auxi

B-5OPERATIONB-5POWER WAVE®R350COMMON WELDING PROCEDURESMAKING A WELDThe serviceability of a product or structure utiliz-ing the welding programs is an

B-6OPERATIONB-6GTAW (TIG) WELDINGThe welding current can be set through a PF10M orPF25M wire feeder.The TIG mode features continuous control from 5 t

B-7OPERATIONB-7Most pulse welding programs are synergic. As thewire feed speed is adjusted, the POWER WAVE®R350 will automatically recalculate the wa

Welding Fume ExtractorsLincoln offers a wide range of fume extraction environmentalsystem solutions, ranging from portable systems easilywheeled aroun

D-1MAINTENANCED-1POWER WAVE®R350SAFETY PRECAUTIONSWARNINGELECTRIC SHOCK can kill.•Do not operate with coversremoved.•Turn off power source beforeinsta

E-1TROUBLESHOOTINGE-1POWER WAVE®R350If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con

E-2TROUBLESHOOTINGE-2POWER WAVE®R350If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con

ARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when welding or obs

E-3TROUBLESHOOTINGE-3POWER WAVE®R350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

E-4TROUBLESHOOTINGE-4POWER WAVE®R350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

E-5TROUBLESHOOTINGE-5POWER WAVE®R350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

E-6TROUBLESHOOTINGE-6POWER WAVE®R350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

E-7TROUBLESHOOTINGE-7POWER WAVE®R350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

E-8TROUBLESHOOTINGE-8POWER WAVE®R350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proc

F-1DIAGRAMSF-1POWER WAVE®R350NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific

F-2DIMENSION PRINTF-2POWER WAVE®R35013.8718.816.0018.3122.2527.44

NOTES POWER WAVE®R350

NOTES POWER WAVE®R350

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

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PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parraissent dan

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

viviTABLE OF CONTENTSPageInstallation...

A-1INSTALLATION POWER WAVE®R350A-1TECHNICAL SPECIFICATIONS - POWER WAVE®R350 RECOMMENDED INPUT WIRE AND FUSE SIZES 1INPUTVOLTAGE / PHASE/FREQUENCY20

A-2INSTALLATION POWER WAVE®R350A-2PHYSICAL DIMENSIONSTEMPERATURE RANGESHEIGHT20.40 in ( 518 mm)MODELK3022-1WIDTH14.00in ( 356 mm)DEPTH24.80in ( 630m