Lincoln-electric IM10021 MAXsa 19 CONTROLLER User Manual

Browse online or download User Manual for Equipment Lincoln-electric IM10021 MAXsa 19 CONTROLLER. Lincoln Electric IM10021 MAXsa 19 CONTROLLER User Manual

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• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEBSITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
MAXsa
19 CONTROLLER
IM10021-A
August, 2012
For use with machines having Code Numbers:
11614, 11778
Copyright © Lincoln Global Inc.
IP 23
OPERATOR’S MANUAL
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
RETURN TO MAIN MENU
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Summary of Contents

Page 1 - 19 CONTROLLER

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB 

Page 2 - MAGNETIC FIELDS

A-3INSTALLATION MAXsa™ 19 CONTROLLERA-3FIGURE A.1 - CONNECTION DIAGRAMK2683-XXArclink Cable67 LeadK1785-XX14-Pin CableWorkK231-XX Contact NozzleK280

Page 3 - FUMES AND GASES

A-4INSTALLATION MAXsa™ 19 CONTROLLERA-4FIGURE A.2 - MAXsa™ 19 COMPONENT DESCRIPTION CODE 11614FIGURE A.2a - MAXsa™ 19 COMPONENT DESCRIPTION CODE 117

Page 4

A-5INSTALLATION MAXsa™ 19 CONTROLLERA-5EXTERNAL I/O CONNECTORThe MAXsa™ 19 is equipped with a terminal strip formaking simple input signal connectio

Page 5 - REDRESSEUR

B-1OPERATIONB-1MAXsa™ 19 CONTROLLERSAFETY PRECAUTIONSRead this entire section of operating instructionsbefore operating the machine.ELECTRIC SHOCK can

Page 6 - Thank You

B-2OPERATIONB-2MAXsa™ 19 CONTROLLERPRODUCT DESCRIPTIONGENERAL PHYSICAL DESCRIPTIONThe MAXsa™ 19 is a versatile controller designed tooperate in a Powe

Page 7 - TABLE OF CONTENTS

C-1ACCESSORIESC-1OPTIONS AND ACCESSORIES areavailable at www.lincolnelectric.comFollow these steps:1. Go to www.lincolnelectric.com2. In the Search

Page 8

D-1MAINTENANCED-1ROUTINE MAINTENANCE• Check weld cables and control cables for cuts.PERIODIC MAINTENANCE• N/ACALIBRATION SPECIFICATIONAll calibration

Page 9

E-1TROUBLESHOOTINGE-1MAXsa™ 19 CONTROLLERIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely

Page 10 - INSTALLATION

E-2TROUBLESHOOTINGE-2MAXsa™ 19 CONTROLLERObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test

Page 11

E-3TROUBLESHOOTINGE-3MAXsa™ 19 CONTROLLERIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely

Page 12

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

Page 13 - OPERATION

E-4TROUBLESHOOTINGE-4Observe all Safety Guidelines detailed throughout this manualPROBLEMS(SYMPTOMS)POSSIBLE CAUSERECOMMENDEDCOURSE OF ACTIONIf all re

Page 14

E-5TROUBLESHOOTINGE-5MAXsa™ 19 CONTROLLERObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test

Page 15 - ACCESSORIES

E-6TROUBLESHOOTINGE-6MAXsa™ 19 CONTROLLERObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test

Page 16 - MAINTENANCE

F-1DIAGRAMSF-1MAXsa™ 19 CONTROLLERNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The sp

Page 17 - TROUBLESHOOTING

F-2DIAGRAMSF-2MAXsa™ 19 CONTROLLER3.128.149.385.507.83.97O .66O .2810.38L13500

Page 18

NOTES MAXsa™ 19 CONTROLLER

Page 19

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 20

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 21

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB 

Page 22

ARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when welding or obs

Page 23 - DIAGRAMS

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Page 24

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

Page 25 - NOTES

Thank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much p

Page 26

vi vi TABLE OF CONTENTSPage––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––Installation...

Page 27

A-1INSTALLATIONMAXsa™ 19 CONTROLLERA-1TECHNICAL SPECIFICATIONS: MAXsa™ 19 CONTROLLERINPUT VOLTAGE & CURRENTPHYSICAL SIZE• TEMPERATURE RATINGDimen

Page 28

A-2INSTALLATION MAXsa™ 19 CONTROLLERA-2SAFETY PRECAUTIONWELDING VOLTAGEWire feed parts are electrically live while welding andwhile feeding wire (wi

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