Lincoln-electric IM10073 OUTBACK 145 User Manual

Operator’s ManualOUTBACK ™145Register your machine: www.lincolnelectric.com/registerAuthorized Service and Distributor Locator: www.lincolnelectric.

A-3INSTALLATION OUTBACK™ 145A-3®]CAUTIONSPARK ARRESTERSome federal, state or local laws may require gaso-line engines to be equipped with exhaust sp

A-4INSTALLATION OUTBACK™ 145A-4®]ELECTRICAL OUTPUT CONNECTIONSSee Figure A.1 for the location of the current controldial, weld output terminals, gro

A-5INSTALLATION OUTBACK™ 145A-5®]MACHINE GROUNDINGBecause this portable engine driven welder or genera-tor creates its own power, it is not necessar

A-6INSTALLATION OUTBACK™ 145A-6®]PREMISES WIRINGThe OUTBACK™ 145 is not recommended forpremises wiring. The OUTBACK™ 145 does not havea combined 120

A-7INSTALLATION OUTBACK™ 145A-7®]CAUTIONCertain Electrical devices cannot be powered to this Product. See Table A.2TABLE A.2ELECTRICAL DEVICE USE WI

B-1OPERATIONOUTBACK™ 145B-1®]SAFETY INSTRUCTIONSObserve additional Safety Guidelines detailedthroughout this manual.WARNINGWARNINGENGINE EXHAUST can k

B-2OPERATIONB-2OUTBACK™ 145®]GRAPHIC SYMBOLS USED ON THIS EQUIPMENT OR IN THIS MANUALWARNING /CAUTIONCHOKEOILFUELAIR CLEANERCIRCUITBREAKERGROUND(AUXIL

B-3OPERATIONB-3OUTBACK™ 145®]GENERAL DESCRIPTIONThe OUTBACK™ 145 is designed for commercial usewelder/generator applications. As a welder it provides1

18276593 or 4B-4OPERATIONB-4OUTBACK™ 145®]CONTROLS AND SETTINGSAll welder/generator controls are located on the Output Control Panel.Gasoline engine c

B-5OPERATIONB-5OUTBACK™ 145®]When the engine starts, gradually open the choke tothe “RUN” position. To open the choke fully requiresan engine warm-up

2SAFETYPRODUCT MODELTHANK YOU FOR SELECTING A QUALITY PRODUCT BY LINCOLN ELEC TRIC. PLEASE EXAMINE CARTON AND EQUIPMENT FORDAMAGE IMMEDIATELYWhen th

B-6OPERATIONB-6OUTBACK™ 145®]4. Insert the electrode into the electrode holder.5. Set the current control dial to the desired output current .6. Sta

B-7OPERATIONB-7OUTBACK™ 145®]TABLE B.2ELECTRODE SELECTION GUIDE120V Receptacle Operation:• Set the Output Control on the Pro-Cut 25 no higherthan the

B-8OPERATIONB-8OUTBACK™ 145®]TABLE B.3AUXILIARY POWER APPLICATIONSSuggested Power Applications Running Watts *Start-up Watts(Continuous)

C-1ACCESSORIESC-1OUTBACK™ 145®]OPTIONS/ACCESSORIESThe following options/accessories are available foryour OUTBACK™145 from your local LincolnDistribut

D-1MAINTENANCED-1OUTBACK™ 145®]SAFETY PRECAUTIONS• Have qualified personnel do all maintenance andtroubleshooting work. • Turn the engine off befor

D-2MAINTENANCED-2OUTBACK™ 145®]To service the pre-cleaner: Remove the cover. Carefully remove the foam pre-cleaner from the filter element.1. Wash i

®]E-1TROUBLESHOOTINGOUTBACK™ 145E-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, cont

E-2TROUBLESHOOTINGE-2OUTBACK™ 145®]Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proce

E-3TROUBLESHOOTINGE-3OUTBACK™ 145®]Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proce

F-1DIAGRAMSF-1OUTBACK™ 145®]L15917_WORK653CB120AJ697+-ROTORFIELDSLIPRINGSW2W1CB120A6A6BGND-F3B3AGND-D3 GROUND STUD ON CONTROL PANEL FRONTGND-E

PRODUCT MODELSECTION A:WARNINGS CALIFORNIA PROPOSITION 65 WARNINGSDiesel EnginesDiesel engine exhaust and some of its constituents are known to the S

F-2DIMENSION PRINTF-2OUTBACK™ 145®]M22562A.02NOTES:N.A. CENTER OF GRAVITY WITH OIL IN ENGINE AND EMPTY FUEL TANK.17.5014.17.41 HOLE(4 PLACES

OUTBACK®145P-671P-671PARTS LIST FOROUTBACK®145This parts list is provided as an informative guide only.It was accurate at the time of printing. These

11-08-2010OUTBACK®145P-671-AP-671-AILLUSTRATION OF SUB ASSEMBLIES1423

05-22-2012OUTBACK®145Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OUTBACK®145NOTES

01-25-2011OUTBACK®145P-671-CP-671-CCradle Tube Assembly & Roof10A10A4A4A4B4B15151616272717172323212119196B6B6A6A10B10B12B2B2A2A26262C2C6A6A24246B6

Cradle Assembly (L13169-5), Includes: NSS 1 X1 Cradle Tube Welded Assembly

01-25-2011OUTBACK®145P-671-DP-671-DControl Panel Assembly10A10A1414131311A11A9A9A156A6A7A7A8A8A6B6B7B7B2B2B312A12A30A30A32A32A4A4A2A2A151520204B4B11C1

Control Panel Assembly (G5959-5), Includes: NSS 1 X1 Control Panel

PRODUCT MODELELECTRIC SHOCK CAN KILL.3.a. The electrode and work (or ground) circuits areelectrically “hot” when the welder is on. Donot touch these “

05-22-2012OUTBACK®145P-671-EP-671-EStator & Rotor Assembly12B12B12C12C51C1C3A3A1A1A4A4A86716161F1F1E1E15A15A1B1B

1 Rotor, Blower & Bearing Asbly, Includes: L9328-8 1 X1A Rotor & Shaft Assembly

01-25-2011P-671-FP-671-FOUTBACK®145Rear Control Panel, Fuel Tank Assembly & Engine2A2A2B2B1A1A1B1B1C1C1D1D1D1D22221E1E20202323212111A11A10A10A10B1

1 Rear Control Panel Assembly, Includes: G6356-3 1 X1A Rear Control Panel

CUSTOMER ASSISTANCE POLICYThe business of The Lincoln Electric Company is manufacturing andselling high quality welding equipment, consumables, and cu

PRODUCT MODELWELDING AND CUTTINGSPARKS CAN CAUSEFIRE OR EXPLOSION.6.a. Remove fire hazards from the welding area. Ifthis is not possible, cover them t

viviTABLE OF CONTENTSPageGeneral Description ...

7GENERAL DESCRIPTIONGENERAL DESCRIPTIONThe OUTBACK™ 145 is designed for commercial usewelder/generator applications. As a welder it provides145 amps o

A-1INSTALLATION OUTBACK™ 145A-1®]TECHNICAL SPECIFICATIONS - OUTBACK™ 145 (K2707-2)Make/Model Description Speed (RPM) Displacement Ignition Capaciti

A-2INSTALLATION OUTBACK™ 145A-2®]ELECTRIC SHOCK can kill.• Do not touch electrically live partsor electrode with skin or wet cloth-ing.• Insulate y