Lincoln-electric IM10112 OUTBACK 185 (AU) User Manual

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OUTBACK 185 (AU)
OPERATORʼSMANUAL
IM10112
May, 2012
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
For use with machines having Code Numbers:
11825
Cleveland, Ohio 44117-1199 U.S.A. TEL: 1.216.481.8100 For Service in U.S. and Canada: Call 1.888.935.3877
FAX: 1.216.486.1751 WEB SITE: lincolnelectric.com For Non-U.S. Service: Email [email protected]
• World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide •
Copyright © Lincoln Global Inc.
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Summary of Contents

Page 1 - OUTBACK 185 (AU)

OUTBACK 185 (AU)™OPERATORʼS MANUALIM10112May, 2012Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in

Page 2 - MAGNETIC FIELDS

A-1INSTALLATION OUTBACK™ 185 (AU)A-1®iTECHNICAL SPECIFICATIONS - OUTBACK™ 185 (AU) (K2706-3)Make/Model Description Speed (RPM) Displacement Ignitio

Page 3 - FUMES AND GASES

A-2INSTALLATION OUTBACK™ 185 (AU)A-2®iELECTRIC SHOCK can kill.• Do not touch electrically live partsor electrode with skin or wet cloth-ing.• Insul

Page 4

A-3INSTALLATION OUTBACK™ 185 (AU)A-3®iCAUTIONSPARK ARRESTERSome federal, state or local laws may require petrolengines to be equipped with exhaust s

Page 5 - REDRESSEUR

A-4INSTALLATION OUTBACK™ 185 (AU)A-4®iELECTRICAL OUTPUT CONNECTIONSSee Figure A.1 for the location of the current controldial, weld output terminals

Page 6

A-5INSTALLATION OUTBACK™ 185 (AU)A-5®iMACHINE GROUNDINGBecause this portable engine driven welder or genera-tor creates its own power, it is not nec

Page 7

A-6INSTALLATION OUTBACK™ 185 (AU)A-6®iPREMISES WIRINGThe OUTBACK™ 185 (AU) is not recommended forpremises wiring and cannot be connected to a premis

Page 8 - Thank You

A-7INSTALLATION OUTBACK™ 185 (AU)A-7®iCAUTIONCertain Electrical devices cannot be powered by the OUTBACK™ 185 (AU). See Table A.2TABLE A.2ELECTRICAL

Page 9 - TABLE OF CONTENTS

B-1OPERATIONOUTBACK™ 185 (AU)B-1®iSAFETY INSTRUCTIONSObserve additional Safety Guidelines detailedthroughout this manual.WARNINGWARNINGENGINE EXHAUST

Page 10 - INSTALLATION

B-2OPERATIONB-2OUTBACK™ 185 (AU)®iGRAPHIC SYMBOLS USED ON THIS EQUIPMENT OR IN THIS MANUALWARNING /CAUTIONCHOKEOILFUELAIR CLEANERCIRCUITBREAKERGROUND(

Page 11

B-3OPERATIONB-3OUTBACK™ 185 (AU)®iGENERAL DESCRIPTIONThe OUTBACK™ 185 (AU) is designed for commer-cial use welder/generator applications. As a welder

Page 12

®iFOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be runnin

Page 13

151112 or 386457910B-4OPERATIONB-4OUTBACK™ 185 (AU)®iCONTROLS AND SETTINGS All welder/generator controls are located on the Output Control Panel. Pet

Page 14

B-5OPERATIONB-5OUTBACK™ 185 (AU)®iENGINE OPERATIONStarting/Shutdown InstructionsBe sure all Pre-Operation Engine Service has beenperformed. Also, Rea

Page 15

B-6OPERATIONB-6OUTBACK™ 185 (AU)®i4. Insert the electrode into the electrode holder.5. Set the current control dial to the desired output current

Page 16

B-7OPERATIONB-7OUTBACK™ 185 (AU)®iTABLE B.2ELECTRODE SELECTION GUIDE240V Receptacle Operation:• The Invertec PC210 may be used for its full range ofc

Page 17 - OPERATION

B-8OPERATIONB-8OUTBACK™ 185 (AU)®iTABLE B.3AUXILIARY POWER APPLICATIONSSuggested Power Applications Running Watts *Start-up Watts(Continuous)

Page 18

C-1ACCESSORIESC-1OUTBACK™ 185 (AU)®iOPTIONS/ACCESSORIESThe following options/accessories are available foryour OUTBACK™185 (AU) from your local Lincol

Page 19

D-1MAINTENANCED-1OUTBACK™ 185 (AU)®iSAFETY PRECAUTIONS• Have qualified personnel do all maintenance andtroubleshooting work. • Turn the engine off

Page 20

D-2MAINTENANCED-2OUTBACK™ 185 (AU)®iTo service the pre-cleaner: Remove the cover. Carefully remove the foam pre-cleaner from the filter element.1. W

Page 21

®iE-1TROUBLESHOOTINGOUTBACK™ 185 (AU)E-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely,

Page 22

E-2TROUBLESHOOTINGE-2OUTBACK™ 185 (AU)®iObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test

Page 23

®iiiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when we

Page 24

E-3TROUBLESHOOTINGE-3OUTBACK™ 185 (AU)®iObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test

Page 25 - ACCESSORIES

E-4TROUBLESHOOTINGE-4OUTBACK™ 185 (AU)®iObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test

Page 26 - MAINTENANCE

F-1DIAGRAMSF-1OUTBACK™ 185 (AU)®iNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The spe

Page 27

F-2DIMENSION PRINTF-2OUTBACK™ 185 (AU)®iM22561A.02NOTES:N.A. CENTER OF GRAVITY WITH OIL IN ENGINE AND EMPTY FUEL TANK.31.487.3025.6221.7714.1

Page 28 - TROUBLESHOOTING

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 29

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 30

Need Help?Lincoln Electric “Rapid Response” Service!Call 1.888.935.3877 to talk to a Service RepresentativeHours of Operation: 8:00 A.M. to 6:00 P.M.

Page 31

®iiiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.

Page 32 - DIAGRAMS

®iivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui par

Page 33 - DIMENSION PRINT

vSAFETYv®iElectromagnetic Compatibility (EMC)ConformanceProducts displaying the CE mark are in conformity with European Community Council Directive of

Page 34

viSAFETYvi®iElectromagnetic Compatibility (EMC)The size of the surrounding area to be considered will depend on the structure of the building and othe

Page 35

viiviiThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as

Page 36 - Need Help?

viiiviiiTABLE OF CONTENTSPageInstallation...........................

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