Lincoln-electric IM10072 OUTBACK 185 User Manual

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OUTBACK 185
OPERATORʼSMANUAL
IM10072
May, 2012
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
For use with machines having Code Numbers:
11731
Cleveland, Ohio 44117-1199 U.S.A. TEL: 1.216.481.8100 For Service in U.S. and Canada: Call 1.888.935.3877
FAX: 1.216.486.1751 WEB SITE: lincolnelectric.com For Non-U.S. Service: Email [email protected]
• World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide •
Copyright © Lincoln Global Inc.
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Summary of Contents

Page 1 - OUTBACK 185

OUTBACK 185™OPERATORʼS MANUALIM10072May, 2012Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in m

Page 2 - MAGNETIC FIELDS

A-3INSTALLATION OUTBACK™ 185A-3®ʽCAUTIONSPARK ARRESTERSome federal, state or local laws may require gaso-line engines to be equipped with exhaust sp

Page 3 - FUMES AND GASES

A-4INSTALLATION OUTBACK™ 185A-4®ʽELECTRICAL OUTPUT CONNECTIONSSee Figure A.1 for the location of the current controldial, weld output terminals, gro

Page 4

A-5INSTALLATION OUTBACK™ 185A-5®ʽMACHINE GROUNDINGBecause this portable engine driven welder or genera-tor creates its own power, it is not necessar

Page 5 - REDRESSEUR

A-6INSTALLATION OUTBACK™ 185A-6®ʽPREMISES WIRINGThe OUTBACK™ 185 is not recommended forpremises wiring. The OUTBACK™ 185 does not havea combined 120

Page 6 - Thank You

A-7INSTALLATION OUTBACK™ 185A-7®ʽCAUTIONCertain Electrical devices cannot be powered by the OUTBACK™ 185. See Table A.2TABLE A.2ELECTRICAL DEVICE US

Page 7 - TABLE OF CONTENTS

B-1OPERATIONOUTBACK™ 185B-1®ʽSAFETY INSTRUCTIONSObserve additional Safety Guidelines detailedthroughout this manual.WARNINGWARNINGENGINE EXHAUST can k

Page 8

B-2OPERATIONB-2OUTBACK™ 185®ʽGRAPHIC SYMBOLS USED ON THIS EQUIPMENT OR IN THIS MANUALWARNING /CAUTIONCHOKEOILFUELAIR CLEANERCIRCUITBREAKERGROUND(AUXIL

Page 9

B-3OPERATIONB-3OUTBACK™ 185®ʽGENERAL DESCRIPTIONThe OUTBACK™ 185 is designed for commercial usewelder/generator applications. As a welder it provides1

Page 10 - INSTALLATION

12783 or 469510121113B-4OPERATIONB-4OUTBACK™ 185®ʽCONTROLS AND SETTINGS All welder/generator controls are located on the Output Control Panel.Gasoline

Page 11

B-5OPERATIONB-5OUTBACK™ 185®ʽENGINE OPERATIONStarting/Shutdown InstructionsBe sure all Pre-Operation Engine Service has beenperformed. Also, Read own

Page 12

®ʽFOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be runnin

Page 13

B-6OPERATIONB-6OUTBACK™ 185®ʽ4. Insert the electrode into the electrode holder.5. Set the current control dial to the desired output current .6. Sta

Page 14

B-7OPERATIONB-7OUTBACK™ 185®ʽTABLE B.2ELECTRODE SELECTION GUIDE120V Receptacle Operation:• Set the Output Control on the Pro-Cut 25 no higherthan the

Page 15 - OPERATION

B-8OPERATIONB-8OUTBACK™ 185®ʽTABLE B.3AUXILIARY POWER APPLICATIONSSuggested Power Applications Running Watts *Start-up Watts(Continuous)

Page 16

C-1ACCESSORIESC-1OUTBACK™ 185®ʽOPTIONS/ACCESSORIESThe following options/accessories are available foryour OUTBACK™185 from your local LincolnDistribut

Page 17

D-1MAINTENANCED-1OUTBACK™ 185®ʽSAFETY PRECAUTIONS• Have qualified personnel do all maintenance andtroubleshooting work. • Turn the engine off befor

Page 18

D-2MAINTENANCED-2OUTBACK™ 185®ʽTo service the pre-cleaner: Remove the cover. Carefully remove the foam pre-cleaner from the filter element.1. Wash i

Page 19

®ʽE-1TROUBLESHOOTINGOUTBACK™ 185E-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, cont

Page 20

E-2TROUBLESHOOTINGE-2OUTBACK™ 185®ʽObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proce

Page 21

E-3TROUBLESHOOTINGE-3OUTBACK™ 185®ʽObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proce

Page 22

E-4TROUBLESHOOTINGE-4OUTBACK™ 185®ʽObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proce

Page 23 - ACCESSORIES

®ʽiiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when we

Page 24 - MAINTENANCE

F-1DIAGRAMSF-1OUTBACK™ 185®ʽNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific

Page 25

F-2DIMENSION PRINTF-2OUTBACK™ 185®ʽM22561A.02NOTES:N.A. CENTER OF GRAVITY WITH OIL IN ENGINE AND EMPTY FUEL TANK.31.487.3025.6221.7714.17.41

Page 26 - TROUBLESHOOTING

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 27

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 28

Need Help?Lincoln Electric “Rapid Response” Service!Call 1.888.935.3877 to talk to a Service RepresentativeHours of Operation: 8:00 A.M. to 6:00 P.M.

Page 29

®ʽiiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.

Page 30 - DIAGRAMS

®ʽivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui par

Page 31 - DIMENSION PRINT

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

Page 32

viviTABLE OF CONTENTSPageInstallation...

Page 33

A-1INSTALLATION OUTBACK™ 185A-1®ʽTECHNICAL SPECIFICATIONS - OUTBACK™ 185 (K2706-2)Make/Model Description Speed (RPM) Displacement Ignition Capaciti

Page 34 - Need Help?

A-2INSTALLATION OUTBACK™ 185A-2®ʽELECTRIC SHOCK can kill.• Do not touch electrically live partsor electrode with skin or wet cloth-ing.• Insulate y

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