Lincoln-electric VANTAGE IM10044 User Manual

VANTAGE 575 CUMMINSOPERATOR’S MANUALIM10044March, 2010Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety i

ixixTABLE OF CONTENTSAccessories...Section cOptio

VANTAGE® 575 CUMMINS A-1INSTALLATION A-1TECHNICAL SPECIFICATIONS - VANTAGE® 575 CUMMINS (K2170-2) Make/Model Description Speed (RPM) Displacement

A-2INSTALLATION VANTAGE® 575 CUMMINS A-2SAFETY PRECAUTIONSOnly qualified personnel should install, use, or service this equipment.Do not attempt to

A-3INSTALLATION VANTAGE® 575 CUMMINS A-3LIFTINGThe VANTAGE® 575 CUMMINS lift bale should beused to lift the machine. The VANTAGE® 575 CUM-MINS is sh

ENGINE COOLANTHOT COOLANT can burn skin.•Do not remove cap if radiator is hot.------------------------------------------------------------------------

A-5INSTALLATION VANTAGE® 575 CUMMINS A-5The VANTAGE® 575 CUMMINS is shipped with the nega-tive battery cable disconnected. Before you operate themac

A-6INSTALLATION VANTAGE® 575 CUMMINS A-6REMOTE CONTROLThe VANTAGE® 575 CUMMINS is equipped with a 6-pin and a 14-pin connector. The 6-pin connector

A-7INSTALLATION VANTAGE® 575 CUMMINS A-7CONNECTION OF LINCOLN ELEC-TRIC WIRE FEEDERSShut off welder before making any electrical con-nections.------

A-8INSTALLATION VANTAGE® 575 CUMMINS A-8CONNECTION OF AN NA-3 AUTOMATICWELDING SYSTEM TO THE VANTAGE®575 CUMMINSFor connection diagrams and instruct

B-1OPERATIONVANTAGE® 575 CUMMINSB-1SAFETY PRECAUTIONSRead and understand this entire section beforeoperating your VANTAGE® 575 CUMMINS.Do not attempt

iSAFETYiFOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be

B-2OPERATIONB-2ENGINE CONTROLS (Items 1 through 9)1. RUN STOP SWITCHToggling the switch to the RUN position energizesthe fuel so

B-3OPERATIONB-37. OIL PRESSURE GAUGEThe gauge displays the engine oil pressure whenthe engine is running.8. ENGINE PROTECTIONThe yellow engine protect

B-4OPERATIONB-413. WELD MODE SELECTOR SWITCH:(Provides 3 selectable welding modes)CV-WIRECC-STICKTOUCH START TIG14. ARC CONTROL:The ARC CONTROL WIRE/S

B-5OPERATIONB-523. 415 VAC RECEPTACLEThis is a 415VAC receptacle that provides auxil-iary power. This receptacle has 32 amp ratingand IP66 rated. Refe

B-6OPERATIONB-6WHAT ARE VRD AND ROCV DEVICES?VRD’s are gaining popularity as a “must have” safetyaccessory especially where welding applications arebe

B-7OPERATIONB-7Unlike other VRD’s Lincoln uses micro processor con-trol to monitor and establish the arc without the stick-ing and shorting of the ele

The VANTAGE® 575 CUMMINSis equipped with therequired R.F. bypass circuitry for the connection ofhigh frequency generating equipment. The VANTAGE® 575

ARC GOUGINGFor optimal performance when arc gouging, set theVANTAGE® 575 CUMMINS“WELD MODE” switch tothe “CC - STICK” position, and the “ARC CONTROL”t

PARALLELINGWhen paralleling machines in order to combine theiroutputs, all units must be operated in the CC-STICKmode only at the same output settings

K2354-1 AIR DRYER KIT - Minimizes water contentin supply air. Avoids cold weather air hose ice up. K2356-1 CONTROL PANEL COVER KIT - Clearplexiglass c

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

D-1MAINTENANCED-1VANTAGE® 575 CUMMINS SAFETY PRECAUTIONS• Have qualified personnel do all maintenanceand troubleshooting work.• Turn the engine off be

D-2MAINTENANCED-2VANTAGE® 575 CUMMINSUnfasten or unlatch theservice cover. Becausethe filter fits tightly over theoutlet tube to create the critical s

D-3MAINTENANCED-3FUEL FILTERSWhen working on the fuel system:• Keep naked lights away, do not smoke !• Do not spill fuel !----------------------------

D-4MAINTENANCED-4CHARGING THE BATTERYWhen you charge, jump, replace, or otherwise connectbattery cables to the battery, be sure the polarity iscorrect

E-1TROUBLESHOOTINGE-1VANTAGE® 575 CUMMINS If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safel

E-2TROUBLESHOOTINGE-2VANTAGE® 575 CUMMINS Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the tes

E-3TROUBLESHOOTINGE-3Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or are u

E-4TROUBLESHOOTINGE-4VANTAGE® 575 CUMMINS Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the tes

F-1WIRING DIAGRAMF-1VANTAGE® 575 CUMMINS NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

F-2DIAGRAMSF-2VANTAGE® 575 CUMMINS

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

F-3DIAGRAMSF-3VANTAGE® 575 CUMMINS GND757677GREENK291 OR K40475INPUT CABLE76N.E.77K775 OPTIONALREMOTE CONTROLDAMAGED. THE ENGINE GOVERNOR SETTING IS P

F-4DIAGRAMSF-4VANTAGE® 575 CUMMINS

F-5DIAGRAMSF-5VANTAGE® 575 CUMMINS

F-6DIAGRAMSF-6VANTAGE® 575 CUMMINS CAUTION : N.A. WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE

F-7DIAGRAMSF-7VANTAGE® 575 CUMMINS

F-8DIAGRAMSF-8VANTAGE® 575 CUMMINS

F-9DIAGRAMSF-9VANTAGE® 575 CUMMINS

F-10DIAGRAMSF-10VANTAGE® 575 CUMMINS

F-11DIAGRAMSF-11VANTAGE® 575 CUMMINS 29/03

F-12DIAGRAMSF-12VANTAGE® 575 CUMMINS

ivSAFETYivMar. ‘93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

F-13DIMENSION PRINTF-13VANTAGE® 575 CUMMINS ****BOTTOM VVIEW OOF WWELDER BBASE.N.A. . CCENTETER OOF GRGRAVITYTY WWITH OOIL I IN EENGINE, EEMPTY FFUEL

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

vSAFETYvVANTAGE® 575 CUMMINSElectromagnetic Compatibility (EMC)ConformanceProducts displaying the CE mark are in conformity with European Community Co

viSAFETYviVANTAGE® 575 CUMMINSElectromagnetic Compatibility (EMC)The size of the surrounding area to be considered will depend on the structure of the

viiviiThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as

viiiviii TABLE OF CONTENTSPageInstallation...........................