Lincoln-electric IM830 EAGLE 10,000 User Manual

EAGLE™10,000OPERATOR’S MANUALFor Machines with Code Number: 11096IM830November, 2005Safety Depends on YouLincoln arc welding and cuttingequipment is d

3. Proper placement of the equipment on the trailer toinsure stability side to side and front to back whenbeing moved and when standing by itself whil

A-4INSTALLATION EAGLE 10,000A-4ANGLE OF OPERATIONInternal combustion engines are designed to run in alevel condition which is where the optimum perf

A-5INSTALLATION EAGLE 10,000A-5INSTRUCTIONSADDITIONAL SAFETY PRECAUTIONSAlways operate the welder with the roof and casesides in place as this provi

A-6INSTALLATION EAGLE 10,000A-6120 V DUPLEX RECEPTACLESThe 120V auxiliary power receptacles should only beused with three wire grounded type plugs o

A-7INSTALLATION EAGLE 10,000A-7TABLE lllELECTRICAL DEVICE USE WITH THE EAGLE 10,000.Type Common Electrical Devices Possible ConcernsResistive Heater

A-8INSTALLATION EAGLE 10,000A-8STANDBY POWER CONNECTIONSThe EAGLE 10,000 is suitable for temporary, standby,or emergency power using the engine manu

240 Volt60 Hz.3-WireServicePOWERCOMPANYMETER240 VOLT120 VOLT120 VOLTLOADNNEUTRALBUSGROUNDPREMISESDISCONNECT ANDSERVICEOVERCURRENTPROTECTIONGNDNNOTE:

WELDER CONTROLS - FUNCTION ANDOPERATIONENGINE SWITCHThe engine switch is used to Start the Engine, SelectHigh Idle or Auto Idle while the engine is r

“ RANGE” SWITCHNever change the “RANGE” Switch setting whilewelding. This will damage the switch.----------------------------------------------------

B-3OPERATIONB-3STARTING/SHUTDOWN INSTRUCTIONSSTARTING THE ENGINEBe sure all Pre-Operation Maintenance has been per-formed. Also, read the Engine Owner

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

ARC GOUGINGThe EAGLE 10,000 can be used for limited arc goug-ing.Set the Range switch to adjust output current to thedesired level for the gouging ele

B-5OPERATIONB-5EAGLE 10,000SUMMARY OF WELDING PROCESSESCONTROL ELECTRODECABLE IDLE WHEN NOT

C-1ACCESSORIESC-1EAGLE 10,000OPTIONAL EQUIPMENT (Field Installed)K957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERS - For road, off-road and in-pl

C-2ACCESSORIESC-2RECOMMENDED EQUIPMENTSTICKK704(400 Amp) or K875(150 Amp)Accessory Kitwhich includes:• Electrode Holder & Cable• Work Clamp &

Have qualified personnel do the maintenancework. Turn the engine off before working insidethe machine. In some cases, it may be necessaryto remove saf

D-2MAINTENANCED-2Use 4-stroke motor oil that meets or exceeds therequirements for API service classification SG or SH.Always check the API SERVICE lab

D-3MAINTENANCED-3ENGINE ADJUSTMENTSOVERSPEED IS HAZARDOUSThe maximum allowable high idle speed for thismachine is 3750 RPM, no load. Do NOT tamperwit

E-1TROUBLESHOOTINGE-1EAGLE 10,000If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contac

E-2TROUBLESHOOTINGE-2EAGLE 10,000Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedu

E-3TROUBLESHOOTINGE-3EAGLE 10,000Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedu

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

STARTERCR1STARTERSOLENOID12 VOLTIDLERSOLENOIDBATTERYAC ACB+SWITCHREGULATORFLYWHEEL ALTERNATORB-HOUR METER5E5D224ENGINE COMPONENTS224A123CONNECTOR PIN

F-2DIAGRAMSF-2EAGLE 10,000EAGLE 10,000 / LN-25 ACROSS THE ARC CONNECTION DIAGRAMELECTRIC SHOCK can killDo not operate with panels open.Disconnect NEGA

F-3DIAGRAMSF-3EAGLE 10,000 A. A. 0 126.5930.279.09 9.0917.0021.228.80 30.0042.0022.1510.33CENTER OF GRAVITY WITH OIL INENGINE AND FULL FUEL TANK9.31CE

NOTESEAGLE 10,000

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Mar. ‘93ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

Thank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much p

viTABLE OF CONTENTSPageInstallation...

A-1INSTALLATION EAGLE 10,000A-1TECHNICAL SPECIFICATIONS - EAGLE 10,000 (K2343-1 )INPUT - GASOLINE ENGINERATED OUTPUT @ 104°F (40°C) - WELDERHEIGHT W

A-2INSTALLATION EAGLE 10,000A-2SAFETY PRECAUTIONSMACHINE GROUNDINGBecause this portable engine driven welder or genera-tor creates it’s own power, i