Lincoln-electric IM926 EAGLE 10,000 User Manual

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EAGLE
10,000
OPERATOR’S MANUAL
For Machines with Code Number: 11397
IM926
June, 2009
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
R
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © Lincoln Global Inc.
C US
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Summary of Contents

Page 1 - OPERATOR’S MANUAL

EAGLE™10,000OPERATOR’S MANUALFor Machines with Code Number: 11397IM926June, 2009Safety Depends on YouLincoln arc welding and cuttingequipment is desig

Page 2 - MAGNETIC FIELDS

3. Proper placement of the equipment on the trailer toinsure stability side to side and front to back whenbeing moved and when standing by itself w

Page 3 - FUMES AND GASES

A-4INSTALLATION EAGLE™ 10,000A-4ANGLE OF OPERATIONInternal combustion engines are designed to run in alevel condition which is where the optimum

Page 4

A-5INSTALLATION EAGLE™ 10,000A-5INSTRUCTIONSADDITIONAL SAFETY PRECAUTIONSAlways operate the welder with the roof and casesides in place as thi

Page 5 - REDRESSEUR

A-6INSTALLATION EAGLE™ 10,000A-6120 V DUPLEX RECEPTACLESThe 120V auxiliary power receptacles should only beused with three wire grounded type plugs

Page 6 - TThhaannkk YYoouu

A-7INSTALLATION EAGLE™ 10,000A-7TABLE lllELECTRICAL DEVICE USE WITH THE EAGLE™ 10,000.Type Common Electrical Devices Possible ConcernsResistive Heat

Page 7 - TABLE OF CONTENTS

A-8INSTALLATION EAGLE™ 10,000A-8STANDBY POWER CONNECTIONSThe EAGLE™ 10,000 is suitable for temporary, stand-by, or emergency power using the engine

Page 8

240 Volt60 Hz.3-WireServicePOWERCOMPANYMETER240 VOLT120 VOLT120 VOLTLOADNNEUTRALBUSGROUNDPREMISESDISCONNECT ANDSERVICEOVERCURRENTPROTECTION

Page 9

WELDER CONTROLS - FUNCTION ANDOPERATIONENGINE SWITCHThe engine switch is used to Start the Engine, SelectHigh Idle or Auto Idle while the engine i

Page 10 - INSTALLATION

“ RANGE” SWITCHNever change the “RANGE” Switch setting whilewelding. This will damage the switch.--------------------------------------------

Page 11

B-3OPERATIONB-3STARTING/SHUTDOWN INSTRUCTIONSSTARTING THE ENGINEBe sure all Pre-Operation Maintenance has been per-formed. Also, read the Engine Owner

Page 12

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

Page 13

ARC GOUGINGThe EAGLE™ 10,000 can be used for limited arcgouging.Set the Range switch to adjust output current to thedesired level for the gouging

Page 14

B-5OPERATIONB-5EAGLE™ 10,000SUMMARY OF WELDING PROCESSESCONTROL ELECTRODECABLE IDLE WHEN NOT

Page 15

C-1ACCESSORIESC-1EAGLE™ 10,000OPTIONAL EQUIPMENT (Field Installed)K957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERS - For road, off-road and in-

Page 16

C-2ACCESSORIESC-2RECOMMENDED EQUIPMENTSTICKK704(400 Amp) or K875(150 Amp)Accessory Kitwhich includes:• Electrode Holder & Cable• Work Clamp &am

Page 17 - OPERATION

Have qualified personnel do the maintenancework. Turn the engine off before working insidethe machine. In some cases, it may be necessaryto remove sa

Page 18

D-2MAINTENANCED-2Use 4-stroke motor oil that meets or exceeds therequirements for API service classification SG or SH.Always check the API SERV

Page 19

D-3MAINTENANCED-3ENGINE ADJUSTMENTSOVERSPEED IS HAZARDOUSThe maximum allowable high idle speed for thismachine is 3750 RPM, no load. Do NOT tamperw

Page 20

E-1TROUBLESHOOTINGE-1EAGLE™ 10,000If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, conta

Page 21

E-2TROUBLESHOOTINGE-2EAGLE™ 10,000Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

Page 22 - ACCESSORIES

E-3TROUBLESHOOTINGE-3EAGLE™ 10,000Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

Page 23

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

Page 24 - MAINTENANCE

F-1DIAGRAMSF-1EAGLE™ 10,000NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific

Page 25

F-2DIAGRAMSF-2EAGLE™ 10,000EAGLE 10,000 / LN-25 ACROSS THE ARC CONNECTION DIAGRAMELECTRIC SHOCK can killDo not operate with panels open.Disconnect NEG

Page 26

F-3DIAGRAMSF-3EAGLE™ 10,000EAGLE 10,000 (KOHLER)M20267 C.0126.5930.279.09 9.0917.0021.228.80 30.0042.0022.1510.33CENTER OF GRAVITY WITH OIL INENGINE A

Page 27 - TROUBLESHOOTING

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 28

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 29

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

Page 30 - DIAGRAMS

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

Page 31

Mar. ‘93ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

Page 32

vvTThhaannkk YYoouufor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product

Page 33

vi TABLE OF CONTENTSPageInstallation...

Page 34

A-1INSTALLATION EAGLE™ 10,000A-1TECHNICAL SPECIFICATIONS - EAGLE™ 10,000 (K2343-2 )INPUT - GASOLINE ENGINERATED OUTPUT @ 104°F (40°C) - WELDERHEIGHT

Page 35

A-2INSTALLATION EAGLE™ 10,000A-2SAFETY PRECAUTIONSMACHINE GROUNDINGBecause this portable engine driven welder or genera-tor creates it’s own power,

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