Lincoln-electric IM876 eCELL WIRE DRIVE SYSTEM User Manual

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: w

A-3INSTALLATION eCELL™ WIRE DRIVE SYSTEMA-3SAFETY PRECAUTIONMOUNTING AND UNIT DIMENSIONS Mount the eCell™ Wire Drive System on the designat-ed brack

A-4INSTALLATION eCELL™ WIRE DRIVE SYSTEMA-4SAFETY PRECAUTIONELECTRIC SHOCK can kill.• Only qualified personnel shouldperform this installation.•

A-5INSTALLATION eCELL™ WIRE DRIVE SYSTEMA-5COAXIAL WELD CABLESCoaxial welding cables are specially designed weldingcables for pulse welding. Coaxial

A-6INSTALLATION eCELL™ WIRE DRIVE SYSTEMA-6EXTERNAL SHUTDOWN SIGNALELECTRIC SHOCK can kill.• Turn the input power OFF at the dis-connect switch be

A-7INSTALLATION eCELL™ WIRE DRIVE SYSTEMA-7SETTING ELECTRODE POLARITYELECTRIC SHOCK can kill.• Turn the input power OFF at the dis-connect switch

6. Remove the outer wire guide, and push the gunbushing out of the wire drive. Because of the pre-cision fit, light tapping may be require

ASSEMBLY OF DRIVE ROLLS AND WIREGUIDESELECTRIC SHOCK can kill.• Turn the input power OFF at thewelding power source before instal-lation or changi

SHIELDING GAS CONNECTIONCYLINDER may explode if damaged.• Keep cylinder upright and chained tosupport.• Keep cylinder away from areas whereit

WIRE REEL LOADING• Keep hands, hair, clothing and tools away fromrotating equipment.• Do not wear gloves when threading wire orchanging wire spool.

B-1OPERATIONB-1eCELL™ WIRE DRIVE SYSTEMCOLD FEEDPOSITIVE OUTPUTNEGATIVE OUTPUTPROTECTIVEGROUNDWARNING ORCAUTIONDANGEROUSVOLTAGESHOCKHAZARDWELDINGFUMES

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

B-2OPERATIONB-2eCELL™ WIRE DRIVE SYSTEMRECOMMENDED PROCESSES• GMAW AND GMAW-STT• FCAWPROCESS LIMITATIONS• The eCell™ Wire Drive is not recommend

B-3OPERATIONB-3ITEM DESCRIPTION1 Status LED2Cold Feed - Gas Purge Switch, press the switch up to feed wire with weld output off. Press theswitch down

B-4OPERATIONB-4eCELL™ WIRE DRIVE SYSTEM1. ARCLINK STATUS LEDThe status LED indicates system status. Normaloperation is a steady green light. N

C-1ACCESSORIESC-1eCELL™ WIRE DRIVE SYSTEMOPTIONAL KITS AND ACCESSORIESDRIVE ROLL KITSDrive Roll Kits, Steel WiresIncludes: 4 Smooth V groove drive ro

C-2ACCESSORIESC-2eCELL™ WIRE DRIVE SYSTEMOPTIONAL KITS:K1543-xxK1500-1K1500-2K1500-3K1500-4K1500-5K466-2K613-7K1546-1K1546-2K659-13000290K586-1Control

C-3ACCESSORIESC-3eCELL™ WIRE DRIVE SYSTEMOPTIONAL KITS:K1733-1 Wire Straightener.ED0020219 Fiber Hat for Speed-Feed Drums.K836-1 Dereeler Adapter.K884

D-1MAINTENANCED-1eCELL™ WIRE DRIVE SYSTEMMAINTENANCESafety PrecautionsELECTRIC SHOCK can kill.• Do not touch electrically live partssuch as output te

E-1TROUBLESHOOTINGE-1eCELL™ WIRE DRIVE SYSTEMIf for any reason you do not understand the test procedures or are unable to perform the tests/r

E-2TROUBLESHOOTINGE-2eCELL™ WIRE DRIVE SYSTEMObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand t

E-3TROUBLESHOOTINGE-3eCELL™ WIRE DRIVE SYSTEMObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand t

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

F-1F-1WIRING DIAGRAMeCELL™ WIRE DRIVE SYSTEMNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manua

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

ivSAFETYivMar. ‘93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

vvTThhaannkk YYoouufor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company p

viviTABLE OF CONTENTSPage––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––Installation...

A-1INSTALLATION eCELL™ WIRE DRIVE SYSTEMA-1TECHNICAL SPECIFICATIONS: eCELL™Wire Drive SystemCODE. TYPE WIRE FEED SPEED RANGEITEMS INCLUDED

eCELL™ WIRE DRIVE SYSTEMA-2INSTALLATION A-2 4 DRIVE ROLLSSPLIT WIRE GUIDEADJUSTABLEPRESSURE ARMS GAS OUTLET GUN RECEIVER BUSHINGFOR GUN AND CABLEAS