Lincoln Electric IM658-A User Manual

Power Feed 10 Dual Wire Drives & Control BoxesBoom Mount or Bench ModelOPERATOR’S MANUALIM658-AAugust, 2007Safety Depends on YouLincoln arc weldin

A-2INSTALLATION POWER FEED 10 DUALA-2SAFETY PRECAUTIONSMOUNTING THE WIRE DRIVE UNITBOOM MOUNTING OF WIRE DRIVE UNITMount the wire drive unit by mean

A-3INSTALLATION POWER FEED 10 DUALA-35. Remove plug button taped to inside of Control Boxand insert it into hole on front panel of the WireDrive. M

A-4INSTALLATION POWER FEED 10 DUALA-4Typical Bench Feeder Connection:Control cable is connected from the Power Wave 455output receptacle to the inpu

A-5INSTALLATION POWER FEED 10 DUALA-5Connect the one end of the electrode cable, to thepower source output terminal of the desired polarity.Connect

A-6INSTALLATION POWER FEED 10 DUALA-6RATIO CHANGE PROCEDURE:1) Pull open the Pressure Door.2) Remove the Phillips head screw retaining the pin-ion

FIGURE A.3A-7INSTALLATION POWER FEED 10 DUALA-7DIP SWITCH SETUPSETTING DIP SWITCHES IN THECONTROL BOXThere are two DIP switch banks on the mother bo

A-8INSTALLATION POWER FEED 10 DUALA-8MSB - Most Significant Bit or Byte. This is the bit in a binary number or DIP switch bank that is furthest to

A-9INSTALLATION POWER FEED 10 DUALA-9SETTING DIP SWITCHES IN THE WIREDRIVEThere is one DIP switch bank on each Control PCboard for the wire drives.

A-10INSTALLATION POWER FEED 10 DUALA-10WIRE FEED DRIVE ROLL KITSNOTE: The maximum rated solid and cored wiresizes and selected drive ratios are show

A-11INSTALLATION POWER FEED 10 DUALA-11Magnum 200 / 300 / 400 GunsThe easiest and least expensive way to use Magnum200/300/400 guns with the Power F

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

A-12INSTALLATION POWER FEED 10 DUALA-12The upper location must be used for 50-60 lb. Readi-Reels, Spools and Coils. For smaller coils (44lb, 30lb,

A-13INSTALLATION POWER FEED 10 DUALA-13OPTIONAL FEATURES INSTALLATIONA number of Optional Features are available for usewith Power Feed 10 Dual. Som

B-1OPERATIONPOWER FEED 10 DUALB-1SAFETY PRECAUTIONSPRODUCT DESCRIPTIONThe Power Feed Wire Feeders are high performance,digitally controlled, modular w

B-2OPERATIONB-2The user adjusts WFS according to factors such asweld size, penetration requirements, heat input, etc.The power source then uses the WF

B-3OPERATIONB-3Memory has an advanced feature called ʻmemoryreminderʼ. When the Save key is hit, the memoryreminder function flashes the LED of the mo

B-4OPERATIONB-4POWER FEED 10 DUALThe value of the active Set Up parameter, as definedby the Set Up LED, is displayed on the MX2 panel SetUp display. T

B-5OPERATIONB-5Crater - Used only when welding with the 4-Step trig-ger mode. Can be set to Off or On. When On,Adjustments can be made to WFS and Volt

B-6OPERATIONB-6WIRE DRIVE OPERATIONThe most frequently used Wire Drive settings areexternal; some features are accessed by internal set-tings. WIRE D

B-7OPERATIONB-7WIRE DRIVE -- PC BOARD ADJUSTMENTSELECTRODE POLARITY:The system needs to be aware of the electrode polari-ty. A DIP switch setting on t

B-8OPERATIONB-8FIGURE B.1To Mount 10 to 44 Lb. (4.5-20 kg) Spools(12"/300 mm Diameter) or 14Lb.(6 Kg)Innershield Coils:The Spindle should be loca

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

B-9OPERATIONB-9FEEDING ELECTRODE AND BRAKEADJUSTMENT1) Turn the Reel or spool until the free end of theelectrode is accessible.2) While tightly hold

B-10OPERATIONB-10MAKING A WELD1) Use only a network compatible power source. 2) Properly connect the electrode and work leads forthe correct electro

B-11OPERATIONB-11COMPONENT STATUS LIGHTSEach network component has a single status light.The light is a bicolor, Green/Red, LED. The purposeof the sta

B-12OPERATIONB-12POWER FEED 10 DUALSTATUS LIGHT STATES (CONʼT)LED StateRed LED blinkingat a fast rateRed LED ON andsteadyGreen LED ONand steadyPower S

C-1ACCESSORIESC-1POWER FEED 10 DUALTABLE C.1 – DRIVE ROLL AND GUIDE TUBE KITSWire Size4-RollDH Drive(4-Driven)Solid Steel Electrode0.023” - 0.025” (0

C-2ACCESSORIESC-2DESCRIPTION AND INSTALLATION OFOPTIONAL CONTROL BOX PANELSA number of Optional Features are available for usewith Power Feed 10 Dual.

C-3ACCESSORIESC-3K1542-6 “M” PANELThe M Panel provides a fixed large bat toggle switchselection of three Power Source modes. The upperposition selects

C-4ACCESSORIESC-4K1542-11 MX2 PANEL (LARGE PANEL)The MX2 Panel provides a selection of four PowerSource modes. In addition, it provides for the adjust

C-5ACCESSORIESC-5K1542-12 MSP2 PANEL AND K1542-10 MS/STT PANEL (LARGE PANEL)The MSP2 or MS/STT Panel provides a selection ofnumerous process specific

C-6ACCESSORIESC-6tings of the procedure by 10 percent. Lincoln Power Wave power sources utilizes a controlscheme known as adaptive control in all pul

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

C-7ACCESSORIESC-7which procedure the gun switch is requesting.Memory SelectionRECALL - When a memory key is depressed its indi-cator comes on, and its

C-8ACCESSORIESC-8K1548-1 LINC NET RECEPTACLEKIT (INPUT AND OUTPUT)LINC NET RECEPTACLE (OUTPUT)Optional Output Connector Installation into the ControlB

C-9ACCESSORIESC-9LINC NET RECEPTACLE (INPUT)Power Feed Wire Feeder Optional Input ConnectorInstallation into the Control Box Cabinet andConversion to

C-10ACCESSORIESC-10GUNS AND GUN ADAPTERSThe Power Feed 10 Dual wire feeder is equipped witha factory installed K1500-2 gun connection Kit. This kitis

C-11ACCESSORIESC-11CONDUIT ADAPTERSK1546-2 ADAPTERfor use with Lincoln Magnum conduit and E-Beamconduit (wire sizes 1/16 - .120)For Magnum conduit:Ins

C-12ACCESSORIESC-12K590-6 WATER CONNECTION KIT(FOR DRIVE ONLY)Install per the instructions shipped with the kit.K1536-1 WATER FLOW SENSORKITInstall pe

D-1MAINTENANCED-1POWER FEED 10 DUALAvoiding Wire Feeding ProblemsWire feeding problems can be avoided by observingthe following gun handling and feede

E-1TROUBLESHOOTINGE-1POWER FEED 10 DUALIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely,

E-2TROUBLESHOOTINGE-2POWER FEED 10 DUALObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test p

E-3TROUBLESHOOTINGE-3POWER FEED 10 DUALObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test p

ivSAFETYivMar. ʻ93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

E-4TROUBLESHOOTINGE-4POWER FEED 10 DUALObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test p

E-5TROUBLESHOOTINGE-5POWER FEED 10 DUALObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test p

E-6TROUBLESHOOTINGE-6POWER FEED 10 DUALObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test p

E-7TROUBLESHOOTINGE-7POWER FEED 10 DUALObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test p

E-8TROUBLESHOOTINGE-8POWER FEED 10 DUALObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test p

E-9TROUBLESHOOTINGE-9POWER FEED 10 DUALObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test p

E-10TROUBLESHOOTINGE-10POWER FEED 10 DUALObserve all Safety Guidelines detailed throughout this manualNote:For any Err # listed below write down the e

E-11TROUBLESHOOTINGE-11POWER FEED 10 DUALIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely

E-12TROUBLESHOOTINGE-12POWER FEED 10 DUALIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely

F-1DIAGRAMSF-1POWER FEED 10 DUALBG3582WIRING DIAGRAM - POWER FEED 10 DUAL FEED HEADNOTE: This diagram is for reference only. It may not be accurate

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

F-2DIAGRAMSF-2POWER FEED 10 DUAL6.88.2184.25.75.75.81.9012.0712.96189633.068.50M4.083.86(4 KEYHOLE SLOTS) 10-17-97CONTROL BOX DIMENSION PRINT

F-3DIAGRAMSF-3POWER FEED 10 DUAL19.89AA19.9AA15.41AA30.61AAL110447-21-2000CWIRE FEEDER (BENCH MODEL) DIMENSION PRINT

F-4DIAGRAMSF-4POWER FEED 10 DUAL8. 56AA14. 10AA15. 55AA6. 00AADOOR OPENTYP.5. 25AA19. 43AA11. 12AA2. 54 TYP.AA4. 43AA2. 25AA2. 93AA4. 25 TYP.AAWIRE DR

NOTES POWER FEED 10 DUAL

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

vi vi TABLE OF CONTENTSPageInstallation ...Section

PageTroubleshooting.......Section ESafety Precautions ...

POWER FEED 10 DUALA-1INSTALLATION A-1TECHNICAL SPECIFICATIONS – Power Feed 10 Dual Wire Drives & Control BoxesWIRE DRIVE OR WIRE DRIVE SECTION