Lincoln Electric S350 User Manual

Browse online or download User Manual for Welding System Lincoln Electric S350. Lincoln Electric S350 User's Manual

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• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
POWER WAVE S350
OPERATORʼS MANUAL
IM10061-A
February, 2011
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
For use with machines having Code Numbers:
11694, 11782
Copyright © Lincoln Global Inc.
®
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Summary of Contents

Page 1 - POWER WAVE S350

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB 

Page 2 - MAGNETIC FIELDS

A-3INSTALLATION POWER WAVE® S350A-3SAFETY PRECAUTIONS Read thisentire installation section before you start installa-tion.ELECTRIC SHOCK can kill.•

Page 3 - ARC RAYS can burn

A-4INSTALLATION POWER WAVE® S350A-4INPUT CONNECTIONOnly a qualified electrician shouldconnect the input leads to thePOWER WAVE® S350. Connectionssho

Page 4

A-5INSTALLATION POWER WAVE® S350A-5CONNECTION DIAGRAMSGTAW (TIG) WELDINGA user interface is required for adjusting the TIG weld-ing settings. S-ser

Page 5 - REDRESSEUR

A-6INSTALLATION POWER WAVE® S350A-6MIG PROCESSREGULATORFLOWMETERGAS HOSEWORK PIECEWORK CLAMPTO POSITIVE (+) STUDTO NEGATIVE (-) STUDPF10-M WIRE FEED

Page 6 - Thank You

A-7INSTALLATION POWER WAVE® S350A-7RECOMMENDED WORK CABLESIZES FOR ARC WELDINGConnect the electrode and work cables between theappropriate output st

Page 7 - TABLE OF CONTENTS

A-8INSTALLATION POWER WAVE® S350A-8FIGURE A.6BACWORKPOWERWAVES350CABLE INDUCTANCE AND ITSEFFECTS ON WELDINGExcessive cable inductance will cause the

Page 8

A-9INSTALLATION POWER WAVE® S350A-9Electrode Voltage SensingThe remote ELECTRODE sense lead (67) is built intothe 5-pin arclink control cable and is

Page 9

A-10INSTALLATION POWER WAVE® S350A-10VOLTAGE SENSINGCONSIDERATIONS FOR MULTIPLEARC SYSTEMSSpecial care must be taken when more than one arcis weldin

Page 10 - INSTALLATION

A-11INSTALLATION POWER WAVE® S350A-11• For circumferential applications, connect all workleads on one side of the weld joint, and all of thework vol

Page 11

A-12INSTALLATION POWER WAVE® S350A-12CONTROL CABLE CONNECTIONSGeneral GuidelinesGenuine Lincoln control cables should be used at alltimes (except wh

Page 12

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

Page 13

B-1OPERATIONPOWER WAVE® S350B-1• ELECTRIC SHOCK CAN KILL. • Do not touch electrically livepart or electrode with skin orwet clothing.• Insulate yourse

Page 14

B-2OPERATIONB-2PRODUCT DESCRIPTIONPRODUCT SUMMARYThe Power Wave® S350 is a portable multi-processpower source with high-end functionality capable ofSt

Page 15

CASE FRONT CONTROLS(See Figure B.1)1. USER INTERFACE (optional)2. STATUS LED - (See Troubleshooting Section foroperational functions)3. THERMAL LED -

Page 16

B-4OPERATIONB-4CASE BACK CONTROLS(See Figure B.2a for Code 11782)1. 115 VAC KIT (OPTIONAL)2. ARCLINK CONNECTOR3. CIRCUIT BREAKER4. SYNC TANDEM/ STT CO

Page 17

B-5OPERATIONB-5POWER WAVE® S350COMMON WELDING PROCEDURESMAKING A WELDThe serviceability of a product or structure utiliz-ing the welding programs is a

Page 18

B-6OPERATIONB-6SMAW (STICK) WELDINGThe welding current and Arc Force settings can be setthrough a Power Feed 10M or Power Feed 25M wirefeeder. Alterna

Page 19

B-7OPERATIONB-7Most pulse welding programs are synergic. As thewire feed speed is adjusted, the Power Wave® S350will automatically recalculate the wa

Page 20 - OPERATION

C-1ACCESSORIESC-1POWER WAVE® S350KITS, OPTIONS AND ACCESSORIESAll Kits Options and Accessories are found on theWeb site: (www.lincolnelectric.com)FACT

Page 21

STICK OPTIONSACCESSORY KIT - 150 AmpFor stick welding. Includes 20 ft.(6.1m) #6 electrode cable with lug,15 ft. (4.6m) #6 work cable withlugs, headshi

Page 22

D-1MAINTENANCED-1POWER WAVE® S350SAFETY PRECAUTIONSWARNINGELECTRIC SHOCK can kill.•Do not operate with coversremoved.•Turn off power source beforeinst

Page 23

ARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when welding or obs

Page 24

E-1TROUBLESHOOTINGE-1POWER WAVE® S350If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, co

Page 25

E-2TROUBLESHOOTINGE-2POWER WAVE® S350If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, co

Page 26

E-3TROUBLESHOOTINGE-3POWER WAVE® S350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pro

Page 27 - ACCESSORIES

E-4TROUBLESHOOTINGE-4POWER WAVE® S350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pro

Page 28

E-5TROUBLESHOOTINGE-5POWER WAVE® S350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pro

Page 29 - MAINTENANCE

E-6TROUBLESHOOTINGE-6POWER WAVE® S350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pro

Page 30 - TROUBLESHOOTING

E-7TROUBLESHOOTINGE-7POWER WAVE® S350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pro

Page 31

E-8TROUBLESHOOTINGE-8POWER WAVE® S350Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pro

Page 32

F-1DIAGRAMSF-1POWER WAVE® S350G6536-2CAVITY NUMBERING SEQUENCE(VIEWED FROM COMPONENT SIDE OF P.C. BOARD)65101341298161461354812166121J10A1,J10B1,J811J

Page 33

F-2DIMENSION PRINTF-2POWER WAVE® S35027.43 22.2513.9118.8118.366.00

Page 34

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Page 35

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 36

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 37

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB 

Page 38 - DIAGRAMS

PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parraissent dan

Page 39 - DIMENSION PRINT

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

Page 40

viviTABLE OF CONTENTSPageInstallation...

Page 41

A-1INSTALLATION POWER WAVE® S350A-1TECHNICAL SPECIFICATIONS - POWER WAVE® S350 RECOMMENDED INPUT WIRE AND FUSE SIZES 1INPUTVOLTAGE / PHASE/FREQUENCY

Page 42

A-2INSTALLATION POWER WAVE® S350A-2PHYSICAL DIMENSIONSTEMPERATURE RANGESHEIGHT20.40 in ( 518 mm)MODELK2823-3WIDTH14.00in ( 356 mm)DEPTH24.80in ( 630

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