Lincoln Electric CLASSIC IM514-A User Manual

Browse online or download User Manual for Welding System Lincoln Electric CLASSIC IM514-A. Lincoln Electric CLASSIC IM514-A User's Manual

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OPERATOR’S MANUAL
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
CLASSIC
I
For use with machines having Code Numbers 10068 & 10069.
IM514-A
September, 1999
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
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Summary of Contents

Page 1 - CLASSIC

OPERATOR’S MANUALSafety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in mind. However, youroverall safety c

Page 2 - MAGNETIC FIELDS

A-3INSTALLATION CLASSIC IA-3LINCOLNELECTRICELECTRIC®PRE-OPERATION INSTALLATIONSafety PrecautionsExhaust Spark ArresterSome federal, state, or local

Page 3 - FUMES AND GASES

A-4INSTALLATION CLASSIC IA-4LINCOLNELECTRICELECTRIC®Polarity Control and Cable SizesWith the engine off, route the electrode and workcables through

Page 4 - ELECTRIC

A-5INSTALLATION CLASSIC IA-5LINCOLNELECTRICELECTRIC®PRE-OPERATION SERVICEREAD the engine operating and maintenance instruc-tions supplied with this

Page 5 - REDRESSEUR

B-1OPERATIONB-1CLASSIC IENGINE OPERATIONOperate the welder with the doors closed. Leavingthe doors open changes the designed air flow and cancause ov

Page 6 - Thank You

B-2OPERATIONB-2CLASSIC IControl of Welding CurrentDO NOT TURN THE “CURRENT RANGE SELEC-TOR” WHILE WELDING because the current mayarc between the conta

Page 7

B-3OPERATIONB-3CARBURETOR DEICING KITUSAGE INSTRUCTIONS FOR SEA-SONAL CHANGE OVERELECTRIC SHOCK can kill.• Do not operate with panels open.• Disconnec

Page 8

C-1ACCESSORIESC-1CLASSIC ILINCOLNELECTRICELECTRIC®OPTIONAL FEATURES(field Installed)Accessory Set (K702)Includes 35 ft (10.7m) electrode and 30 ft (9.

Page 9

D-1MAINTENANCED-1CLASSIC ILINCOLNELECTRICELECTRIC®MAINTENANCEGeneral Instructions1. Blow out the welder and controls with an air hoseat least once eve

Page 10 - INSTALLATION

D-2MAINTENANCED-2CLASSIC ILINCOLNELECTRICELECTRIC®BearingsThis welder is equipped with a double-shielded ballbearing having sufficient grease to last

Page 11

E-1TROUBLESHOOTINGE-1CLASSIC ILINCOLNELECTRICELECTRIC®If for any reason you do not understand the test procedures or are unable to perform the tests/r

Page 12

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

Page 13 - OPERATION

E-2TROUBLESHOOTINGE-2CLASSIC ILINCOLNELECTRICELECTRIC®Observe all Safety Guidelines detailed througout this manualIf for any reason you do not underst

Page 14

E-3TROUBLESHOOTINGE-3CLASSIC ILINCOLNELECTRICELECTRIC®Observe all Safety Guidelines detailed througout this manualIf for any reason you do not underst

Page 15

E-4TROUBLESHOOTINGE-4CLASSIC ILINCOLNELECTRICELECTRIC®Observe all Safety Guidelines detailed througout this manualIf for any reason you do not underst

Page 16 - ACCESSORIES

E-5TROUBLESHOOTINGE-5CLASSIC ILINCOLNELECTRICELECTRIC®Observe all Safety Guidelines detailed througout this manualIf for any reason you do not underst

Page 17 - MAINTENANCE

E-6TROUBLESHOOTINGE-6CLASSIC ILINCOLNELECTRICELECTRIC®ELECTRONIC IDLER TROUBLESHOOTING GUIDEEngine Will Not Return to Idlein Approximately 15 Secon

Page 18

F-1DIAGRAMSF-1CLASSIC IMOTOR+GROUNDGROUNDTO BASETO ENGINEEXCALTERNATORSB+STARTINGOIL PRESSURESWITCHGAUX POWERRECEPTACLE600BBRTO EXCITEROUTPUT-+EEBF115

Page 19 - TROUBLESHOOTING

F-2DIAGRAMSF-2CLASSIC IPART NO.WELDER A BCDEFGHACONTROL PANELFGBHDECOHOLEOMOUNTINGHOLEN.A.N.B.NOTES:OIL AND WATER IN ENGINE,BUT NO FUEL.N.A. CENTER O

Page 20

Now Available...12th EditionThe Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions publishedsince 1933, the Procedure Hand

Page 21

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 22

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 23

LINCOLNELECTRICELECTRIC®iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe r

Page 24

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

Page 25 - DIAGRAMS

LINCOLNELECTRICELECTRIC®FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe eq

Page 26

LINCOLNELECTRICELECTRIC®ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instruc-tions et les précautions de sû

Page 27 - Lincoln Welding School

Thank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much p

Page 28

viMASTER TABLE OF CONTENTS FOR ALL SECTIONSPageInstallation ...

Page 29

A-1INSTALLATION CLASSIC IA-1LINCOLNELECTRICELECTRIC®TECHNICAL SPECIFICATIONS – CLASSIC IProductNameDescription Horsepower OperatingSpeedsDisplaceme

Page 30

A-2INSTALLATION CLASSIC IA-2GENERAL DESCRIPTIONThe Classic I is a heavy duty engine driven DC arcwelding power source capable of providing DC con-st

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