Lincoln Electric SVM104-A User Manual

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PPRROO--CCUUTT 6600
((SSiinnggllee PPhhaassee))
SERVICE MANUAL
For use with machines having Code Numbers:
9819, 10096, 10112
10118, 10217, 10218
10393, 10394
SVM104-A
March, 1999
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thoughtful
operation on your part. DO NOT
INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT.
And, most importantly, think before
you act and be careful.
ON
OFF
o
1
ON
OFF
o
1
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
World's Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors
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Summary of Contents

Page 1 - PPRROO--CCUUTT 6600

PPRROO--CCUUTT 6600((SSiinnggllee PPhhaassee))SERVICE MANUALFor use with machines having Code Numbers:9819, 10096, 1011210118, 10217, 1021810393, 1

Page 2 - FUMES AND GASES

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Page 3 - SAFETY ii

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Page 4 - SAFETY iii

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Page 5 - SAFETY iv

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Page 7 - - INSTALLATION SECTION

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Page 10 - INSTALLATION

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Page 12 - __________________

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ELECTRICAL DIAGRAMS G-16PRO-CUT 60NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. Thespecifi

Page 15 - Section B

ELECTRICAL DIAGRAMS G-17PRO-CUT 60WIRING DIAGRAM FOR CODES 9819, 10096STATUS BOARD12345687J9211212213214215216218325326SAFETYRESET S32L2S1TS1TO PRIM

Page 16 - OPERATION

ELECTRICAL DIAGRAMS G-18PRO-CUT 60CONTROL BOARD SCHEMATIC DRAWING (G2015)2.21KR30P8J81P8J82P8J813P8J89475R1542.21KR174P2J26"THERMOSTAT"1.00K

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ELECTRICAL DIAGRAMS G-19PRO-CUT 60POWER BOARD SCHEMATIC DESIGNNOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board l

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SVM ERROR REPORTING FORMWe need to know if there are errors in our manuals. We also value any suggestions as toadditional tests or procedures that wo

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Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCPageOperation ...

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Page 24 - NOTESB-9

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Page 25 - Section C

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Page 26 - ACCESSORIES

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Page 27 - Section D

Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCELECTRIC SHOCKcan kill.1.a. The electrode and work (or ground) circ

Page 28 - MAINTENANCE

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Page 29 - INSULATED

6. Use nozzle with the largest orifice that givesthe best cut for the work being done. This pro-duces the best work results and consumablelife. As the

Page 30

OPERATIONPRO-CUT 60B-7Cutting Expanded Metal1. Cut expanded metal with OUTPUT CURRENT CONTROL set near the mid-range position using the same methods l

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Gouging Metal1. Set the OUTPUT CURRENT CONTROL to maximum.2. Use the plasma torch with a S24114Drag Cup assembly or a S24162 shield cup.3. Bring the t

Page 32 - NOTESD-5

NOTESB-9PRO-CUT 60Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Ret

Page 33 - Section E

PageAccessories... Section CAccessories...

Page 34 - THEORY OF OPERATION

OPTIONS/ACCESSORIESDRAG CUP ASSEMBLY (S24114)The drag cup protects the torch by preventing thetorch from touching the workpiece.SHIELD CUP ASSEMBLY (S

Page 35

PageMaintenance ... Section DSafety Precautions ...

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Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCFOR ELECTRICALLYpowered equipment.6.a. Turn off input power using t

Page 39

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Page 40 - PRO-CUT 60

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Page 41 - TABLE OF C

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Page 42 - TROUBLESHOOTING & REPAIR

FIGURE E.1 Block Logic DiagramPageTheory of Operation Section ... Section EPower Su

Page 43 - TROUBLESHOOTING

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Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCPRO-CUT 60ELECTRIC AND MAGNETICFIELDSmay be dangerous8.a. Electric

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PRO-CUT 60Section FTABLE OF CONTENTS- TROUBLESHOOTING & REPAIR SECTION - PageTroubleshooting & Repair Section...

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TROUBLESHOOTING & REPAIRPRO-CUT 60F-1HOW TO USE TROUBLESHOOTING GUIDEService and Repair should only be performed by Lincoln Electric Factory Train

Page 53

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Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCPRÉCAUTIONS DE SÛRETÉPourvotre propre protection lire et observer t

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Page 69 - TROUBLESHOOTING &REPAIR

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PRO-CUT 60MASTER TABLE OF CONTENTS FOR ALL SECTIONSPageSafety ...

Page 72

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Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCPageInstallation ...

Page 83

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Page 94 - F-53 NOTES

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Page 95 - Section G

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Page 100 - CONTROL BOARD

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Page 101

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Page 102 - POWER BOARD

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Page 104 - STATUS PC BOARD

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Page 105

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Page 106 - BYPASS PC BOARD (M15603)

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Page 107

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Page 108 - BYPASS PC BOARD (M17322)

INPUT IDLE AMPSMAXIMUM ACCEPTABLE OUTPUT VOLTAGE - AT MINIMUM OUTPUT SETTINGMINIMUM ACCEPTABLE OUTPUT VOLTAGE - AT MAXIMUM OUTPUT SETTINGSRECOMMENDED

Page 109

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Page 110 - ELECTRICAL DIAGRAMS G-16

PageElectrical Diagrams ... Section GStatus Board Schematic (M15601

Page 111 - ELECTRICAL DIAGRAMS G-17

ELECTRICAL DIAGRAMSPRO-CUT 60G-2Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to

Page 112 - ELECTRICAL DIAGRAMS G-18

ELECTRICAL DIAGRAMSPRO-CUT 60G-3Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to

Page 113 - ELECTRICAL DIAGRAMS G-19

ELECTRICAL DIAGRAMSPRO-CUT 60G-4Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to

Page 114 - SVM ERROR REPORTING FORM

NOTESPRO-CUT 60G-5Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Ret

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