Lincoln Electric SVM100-A User Manual

Browse online or download User Manual for Welding System Lincoln Electric SVM100-A. Lincoln Electric SVM100-A User's Manual

  • Download
  • Add to my manuals
  • Print
  • Page
    / 100
  • Table of contents
  • TROUBLESHOOTING
  • BOOKMARKS
  • Rated. / 5. Based on customer reviews
Page view 0
SQUARE WAVE TIG 255
SERVICE MANUAL
Sales and Service through Subsidiaries and Distributors Worldwide
22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. (216) 481-8100
World's Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors
SVM100-A
December 1995
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
For use with machine Code Numbers
10022
For use with machine Code Numbers
10023
For use with machine Code Numbers
10024
For use with machine Code Numbers
10025
For use with machine Code Numbers
10026
For use with machine Code Numbers
10134
RETURN TO MAIN INDEX
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
View Safety Info View Safety Info View Safety Info View Safety Info
Page view 0
1 2 3 4 5 6 ... 99 100

Summary of Contents

Page 1 - SQUARE WAVE TIG 255

SQUARE WAVE TIG 255SERVICE MANUALSales and Service through Subsidiaries and Distributors Worldwide22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S

Page 2 - FUMES AND GASES

A-3INSTALLATIONSQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return t

Page 3 - Mar. ‘93

G-14ELECTRICAL DIAGRAMSSQUARE WAVE TIG 255KEYPAD LED BOARD — SQUARE WAVE TIG 255(L9212)NOTE: Lincoln Electric assumes no responsibility for liabiliti

Page 4 - FOR ENGINE

A-4INSTALLATIONSQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return t

Page 5 - REDRESSEUR

A-5 INSTALLATION SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Retur

Page 6

Operation...Section BSafety Precautions...

Page 7 - - INSTALLATION SECTION

B-1 OPERATION SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return t

Page 8

B-2 OPERATION SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return t

Page 9

B-3 OPERATION SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return

Page 10 - INSTALLATION

B-4 OPERATION SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return t

Page 11

B-5 OPERATION SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return

Page 12

B-6 OPERATION SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return t

Page 13 - - OPERATION SECTION

iSAFETYSQUARE WAVE TIG 255PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDRENAWAY. PACEMAKER WEARERS SHOULD CONSULT WITH

Page 14 - OPERATION

B-7 OPERATION SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return

Page 15

B-8 OPERATION SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return t

Page 16

B-9 OPERATION SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return

Page 17

B-10 OPERATION SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return

Page 18

B-11 OPERATIONSQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to

Page 19

B-12 OPERATION SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return t

Page 20

B-13 NOTESSQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Mas

Page 21

SQUARE WAVE TIG 255Accessories...Section CAvailable

Page 22

C-1 ACCESSORIES SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Retur

Page 23

Maintenance ...Section DSafety Precautions...

Page 24

iiSQUARE WAVE TIG 255SAFETYFOR ELECTRICALLYpowered equipment.6.a. Turn off input power using the disconnectswitch at the fuse box before working onthe

Page 25

D-1 MAINTENANCE SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Retur

Page 26

D-2 MAINTENANCE SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return

Page 27 - - ACCESSORIES SECTION

D-3 NOTES SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Ma

Page 28 - ACCESSORIES

Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCSQUARE WAVE TIG 255Theory of Operation Section...

Page 29 - - MAINTENANCE SECTION

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 30 - MAINTENANCE

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 31

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 32

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 33

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 34 - THEORY OF OPERATION

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 35

iiiSAFETYSQUARE WAVE TIG 255Mar. ‘93ELECTRIC AND MAGNETICFIELDSmay be dangerous8.a. Electric current flowing through any conductor causes localized El

Page 36

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 37

Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCSQUARE WAVE TIG 255Troubleshooting & Repair Section...

Page 38

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 39

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 40

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 41

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 42

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 43

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 44 - TROUBLESHOOTING GUIDE

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 45

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 46

ivSAFETYSQUARE WAVE TIG 255PRÉCAUTIONS DE SÛRETÉPourvotre propre protection lire et observer toutes les instruc-tions et les précautions de sûreté spe

Page 47

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 48

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 49

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 50

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 51

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 52

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 53

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 54

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 55

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 56

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 57 - PC BOARD CONNECTOR LOCATIONS

MASTER TABLE OF CONTENTS FOR ALL SECTIONSPageSafety ...

Page 58 - MATERIALS NEEDED

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 59 - (continued)

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 60

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 61

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 62

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 63

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 64

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 65

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 66

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 67 - STATIC SCR TEST

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 68

Installation ...Section ATechnical Specifications

Page 69 - ACTIVE SCR TEST

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 70

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 71

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 72 - 50 volts

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 73 - TROUBLESHOOTING & REPAIR

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 74

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 75

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 76 - 20 volts

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 77 - SCOPE SETTINGS

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 78

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 79

A-1INSTALLATIONSQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return t

Page 80

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 81 - FAN MOTOR AND BLADE REMOVAL

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 82

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 83 - MATERIALS REQUIRED

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 84

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 85

11 / 94SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master

Page 86 - RETEST AFTER REPAIR (cont’d)

SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Re

Page 87 - - ELECTRICAL DIAGRAMS

Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCSQUARE WAVE TIG 255Electrical Diagrams ...

Page 88

G-2ELECTRICAL DIAGRAMS SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC

Page 89

G-3ELECTRICAL DIAGRAMS SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC

Page 90

A-2INSTALLATIONSQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return t

Page 91

G-4ELECTRICAL DIAGRAMS SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC

Page 92 - /SNUBBER

G-5NOTESSQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Maste

Page 93

G-6SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC

Page 94

G-7SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC

Page 95

G-8NOTES SQUARE WAVE TIG 255Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Mas

Page 96

G-9ELECTRICAL DIAGRAMSSQUARE WAVE TIG 255231TO GROUND PER NATIONAL ELECTRIC CODE229PIEZOBUZZER(+)(-)C1(1,3)(1,2)(1,1)(2,2) (2,1)(3,1)(4,1)(4,2)(5,1)(5

Page 97 - TO A482.2

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 98

G-11ELECTRICAL DIAGRAMSSQUARE WAVE TIG 255CONTROL BOARD SCHEMATIC — SQUARE WAVE TIG 255(G2150)D46100R141.00KR113+15VIOGNDJ51SCR GATE100V1AQ6J53J8111

Page 99

G-12ELECTRICAL DIAGRAMSSQUARE WAVE TIG 255CONTROL BOARD SCHEMATIC — SQUARE WAVE TIG 255 (cont’d)(G2150)N+5VLGNDROW 51308.0MHzY11.00MR711KR87100V22pC22

Page 100 - ELECTRICAL DIAGRAMS

G-13ELECTRICAL DIAGRAMSSQUARE WAVE TIG 255PROTECTION/SNUBBER BOARD SCHEMATIC — SQUARE WAVE TIG 255(L9255)ANOTE: Lincoln Electric assumes no responsib

Comments to this Manuals

No comments