Lincoln-electric IM851 WELDMARK 225 User Manual

WELDMARK 225OPERATOR’S MANUALFor Machines with Code Number 11081IM851May, 2005Safety Depends on YouLincoln arc welding and cuttingequipment is designe

3. Proper placement of the equipment on the trailer toinsure stability side to side and front to back whenbeing moved and when standing by itself whil

WELDING OUTPUT CABLESWith the engine off, connect the electrode and workcables to the studs provided. These connectionsshould be checked periodically

A-5INSTALLATION RANGER 10,000A-5e. Place the Engine switch in the “Auto Idle” position.f. Adjust the wire feed speed at the LN-15 and adjustthe we

120 V DUPLEX RECEPTACLESThe 120V auxiliary power receptacles should only beused with three wire grounded type plugs or approveddouble insulated tools

A-7INSTALLATION A-7TABLE lllELECTRICAL DEVICE USE WITH THE WELDMARK 225.Type Common Electrical Devices Possible ConcernsResistive Heaters, toasters,

A-8INSTALLATION A-8STANDBY POWER CONNECTIONSThe WELDMARK 225 is suitable for temporary, stand-by, or emergency power using the engine manufactur-er’

240 Volt60 Hz.3-WireServicePOWERCOMPANYMETER240 VOLT120 VOLT120 VOLTLOADNNEUTRALBUSGROUNDPREMISESDISCONNECT ANDSERVICEOVERCURRENTPROTECTIONGNDNNOTE:

WELDER CONTROLS - FUNCTION ANDOPERATIONENGINE SWITCHThe engine switch is used to Start the Engine, SelectHigh Idle or Auto Idle while the engine is r

“ RANGE” SWITCHThe “Range” switch is used to select one of threeamperage ranges with generous overlap for Stick/TIGwelding, or one Wire Feed welding r

B-3OPERATIONB-3STARTING/SHUTDOWN INSTRUCTIONSSTARTING THE ENGINEBe sure all Pre-Operation Maintenance has been per-formed. Also, read the Engine Owner

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

B-4OPERATIONB-4WELDING PROCESSFor any electrodes the procedures should be keptwithin the rating of the machine. For electrode infor-mation see the app

B-5OPERATIONB-5SUMMARY OF WELDING PROCESSESCONTROL ELECTRODECABLE IDLE WHEN NOT

C-1ACCESSORIESC-1OPTIONAL EQUIPMENT (Field Installed)K957-1 Heavy Duty, Two Wheel Trailer For SmallWelders - For road, off-road and in-plant and yard

C-2ACCESSORIESC-2RECOMMENDED EQUIPMENTSTICKK704 or K875 Accessory Kit(See Accessory page C-1 for items included in Kit.)WIREFEEDK449 LN-25 - Includes

Have qualified personnel do the maintenancework. Turn the engine off before working insidethe machine. In some cases, it may be necessaryto remove saf

D-2MAINTENANCED-2Use 4-stroke motor oil that meets or exceeds therequirements for API service classification SG or SH.Always check the API SERVICE lab

D-3MAINTENANCED-3ENGINE ADJUSTMENTSOVERSPEED IS HAZARDOUSThe maximum allowable high idle speed for thismachine is 3750 RPM, no load. Do NOT tamper wi

E-1TROUBLESHOOTINGE-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal

E-2TROUBLESHOOTINGE-2Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or are u

E-3TROUBLESHOOTINGE-3Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or are u

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

CR1STARTERSOLENOIDAC ACB+REGULATORFLYWHEEL ALTERNATORB-5E5D224ENGINE COMPONENTS224A123CONNECTOR PIN NUMBERS:76121234J1J2209A209A224C210GENERATOR LEAD

F-2DIAGRAMSF-2WELDMARK 225WELDMARK 225 / / L LN-15 AND LN-25 ACROSS T AND LN-25 ACROSS THE ARC CONNECTE ARC CONNECTION DIN DIAGRAMELECTRIC SHOCK can

F-3DIAGRAMSF-3M20267 A. A. 0 126.5930.279.09 9.0917.0021.228.80 30.0042.0022.1510.33CENTER OF GRAVITY WITH OIL INENGINE AND FULL FUEL TANK9.31CENTERLI

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Manufactured by Lincoln Electric Company •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Mar. ‘93ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

vvThank Youfor selecting a QUALITY product. We want you to take pride inoperating this product ••• as much pride as we have in bringingthis product to

viviTABLE OF CONTENTSPageInstallation...

A-1INSTALLATION WELDMARK 225A-1TECHNICAL SPECIFICATIONS - Weldmark 225 (K2239-3 )INPUT - GASOLINE ENGINERATED OUTPUT @ 104°F (40°C) FOR WELDERHEIGHT

A-2INSTALLATION A-2SAFETY PRECAUTIONSMACHINE GROUNDINGBecause this portable engine driven welder or genera-tor creates it’s own power, it is not nec