Lincoln Electric FLEXTEC 450 User Manual

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FLEXTEC 450
OPERATOR S MANUAL
For use with machines Code 11626, 11754
IM10062-A
September, 2010
(165DI5@5>4C?>.?E
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. $#$) #()!!
$%') $''%')(
&*%"#) ,)$*) '
# )( "#*! # )
(). %'*)$#( $#
)#)'$*$*) And,
most importantly, think before
you act and be careful.
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © Lincoln Global Inc.
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Summary of Contents

Page 1 - FLEXTEC™ 450

FLEXTEC™ 450OPERATOR’ S MANUALFor use with machines Code 11626, 11754IM10062-ASeptember, 2010(165DI5@5>4C?>.?ELincoln arc welding and c

Page 2 - ,'##

#()!!)$#(!)(*)!!$)$#!$)$##+#)!)$#$'$$!#Place the welder where clean cooling air can freelycircu

Page 3 - FUMES AND GASES

#()!!)$##%*) *( # (*%%!. ,'$#(')$#(Refer to Specification in this Installation Section forrecommended

Page 4

#()!!)$#!-)Q%9>ABCDEF,9B9>777 Remote potentiometer, 5K76 Remote potentiometer, wiper75 Remote potentiometer, commonTrigger,

Page 5 - ''((*'

#()!!)$#!-)Q'$""# !)'$ #,$' !(/($'',!#5>5B1<E945<

Page 6 - Thank You

$%')$#!-)Q().%'*)$#('514D89C5>D9B5C53D9?>?6?@5B1D9>79>CDBE3D9?>C256?B5?@5B1D9>7D85=

Page 7 - )!$$#)#)(

$%')$#!-)Q%'$*)('%)$#The Flextec™ 450 is a multi-process CC/CV DCinverter and is rated for 450 amps, 38

Page 8

$%')$#'$""#%'$(((#&*%"#)'$""#%'$(((The Flextec™ 450 is de

Page 9

$%')$#('$#)$#)'$!('%)$#((See Figure B.1)%?G5B(G9D38+?<D1759C@<1I"5D5B=@5B1759C@&l

Page 10 - #()!!)$#

$%')$#!-)Q( $#)'$!(See Figure B.2)>@ED%?G5B?B4335CC?<511*'$""$#,!#

Page 11

$%')$#=@5B1759C@<1I"5D5B• Prior to STICK or TIG operation (current flow), themeter displays preset current value.• P

Page 12

$'##@?G5B545AE9@=5>D1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be

Page 13

$%')$#),This weld mode is a constant current (CC) mode featuring con-tinuous control from 10 – 500 amps. It is intended for the GTAWTI

Page 14 - $'#)("#*!

$%')$#+##'(!This weld mode is a constant voltage (CV) mode fea-turing continuous control from 10 to 45 volts. It i

Page 15

(($'($%)$#((($'(5>5B1<$@D9?>C  Work Lead Package.  10ft. Weld Power Cable (Lug to Lug).>F5

Page 16

"#)##%'$Y"#)##)85B=1<%B?D53D9?>Thermostats protect the machine from excessiveoperating temperatures.

Page 17

)'$*!($$)#!-)QIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs s

Page 18

)'$*!($$)#!-)QObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the tes

Page 19

)'$*!($$)#!-)QObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the tes

Page 20

'"(!-)Q#$) This diagram is for reference only. It may not be accurate for all machines covered by this manual. The s

Page 21

'"(!-)Q#$) This diagram is for reference only. It may not be accurate for all machines covered by this manual. The s

Page 22 - (($'(

"#($#%'#)!-)QL15698A.0126.6618.7814.1426.5113.06L15698A.0126.6618.7814.1426.5113.06

Page 23 - "#)##

99().99ARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the a

Page 24 - )'$*!($$)#

#$)(!-)Q

Page 25

#$)(!-)Q

Page 26

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 27 - '"(

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 28 - Enhanced Diagram

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB 

Page 29 - "#($#%'#)

999().999FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

Page 30 - #$)(

9F().9F%'K*)$#((X')KPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specif

Page 31

FFThank Youfor selecting a &*!). product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company produ

Page 32

F9 F9)!$$#)#)(Page>CD1<<1D9?> 

Page 33

!-)Q#()!!)$#)#!(%)$#(!-)Q') $*)%*)%$,'($*'#%*)+$!)#*''#)&qu

Page 34

#()!!)$#!-)Q%.(!"#($#()"%')*''#()18.80in (478mm)"$!K2882-1,)14.14in (359

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