Lincoln Electric 110-A User Manual

SVM 110-AJanuary, 1996Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in mind. However,your overall sa

STACKINGRANGER 9 machines CANNOT be stacked.TILTINGPlace the machine on a secure, level surface whenev-er you use it or store it. Any surfaces you pl

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MUFFLER RELOCATIONShut off the machine and allow the muffler to coolbefore touching the muffler.The RANGER 9 is shipped with the exhaust comingout on

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TROUBLESHOOTING & REPAIRF-59 F-59RANGER 9 RANGER 9Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to

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WELDING CABLE CONNECTIONSCABLE SIZE AND LENGTHBe sure to use welding cables that are large enough.The correct size and length becomes especially impor

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Section G-1 Section G-1RANGER 9 RANGER 9Diagrams Section...

DIAGRAMSG-2G-2RANGER 9 RANGER 9236ELECTRODEWORK241GND(+)D1(-)R1C225W100C3C4C5224EAMMETER209AM 1AUTOHIGH356212CAPACITORACAC B+208}STARTERREGULATOR(+)(-

DIAGRAMSG-3 G-3236ELECTRODEWORK241GND(+)D1(-)R1C225W100C3C4C5224EAMMETER209AM 1AUTOHIGH356212CAPACITORACAC B+208}STARTERREGULATOR(+)(-)CV-CV+DC+DC-AC2

DIAGRAMSG-4 G-4779061L2C475R522422474.75KR471400V.0047C95W10VDZ1224E24023623525076232COMCOM+12VCOM+10VCOM COMCOMCOMCOM+10V+10VLAST CHANGE5ANOT SHOW TH

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When the RANGER 9 is mounted on atruck or a trailer, the machine generatorground stud MUST be securely connect-ed to the metal frame of the vehicle.

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Section B-1 Section B-1RANGER 9 RANGER 9TABLE OF CONTENTS- OPERATION SECTION -Operation...

OPERATING INSTRUCTIONSRead and understand this entire section before oper-ating your RANGER 9.SAFETY INSTRUCTIONSDo not attempt to use this equipment

RECOMMENDED APPLICATIONSWELDERThe RANGER 9 provides excellent constant currentAC/DC welding output for stick (SMAW) welding andfor TIG welding, and it

• Quiet engine muffler with reversible exhaust featurefor right or left side.• All copper alternator windings and high quality insu-lation for depen

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SAFETYi iFOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be

7. 20 AMP, 115 VOLT DUPLEX RECEPTACLES:Connection point for supplying 115 volt power tooperate one or two electrical devices.8. 50 AMP, 230 VOLT RECE

GASOLINE ENGINE CONTROLSSee Figure B.2 for the location of the following fea-tures:1. ENGINE CHOKE CONTROL: Providesa richer air/fuel mixture for cold

BEFORE STARTING THE ENGINECheck and fill the engine oil level:1. Be sure the machine is on a levelsurface.2. Remove the engine oil dipstick and wipe i

OPERATIONB-9 B-9RANGER 9 RANGER 9Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to

WELDING OPERATIONGENERAL INFORMATION• Do not touch electrically live parts or elec-trodes with your skin or wet clothing.• Do not breathe welding fume

To Use the RANGER 9 for AC/DC TIG(Constant Current) Welding:1. Connect the K930-1 TIG Module to the RANGER9. Follow the installation instructions pro

To Use the RANGER 9 for DC Wire FeedWelding (Constant Voltage):1. Connect one of the following: the LN-25, LN-7,LN-8, or LN-742 Wire Feeder. Follow t

SUMMARY OF WELDING PROCESSES AND MACHINESETTINGSTable B.3 summarizes the requirements for variouswelding processes you can perform with the RANGER 9.O

AUXILIARY POWERBe sure that any electrical equipment plugged into thegenerator AC power receptacles can withstand a±10% voltage and a ±3% frequency va

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SAFETYii iiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when wel

TABLE B.6TYPICAL GENERATOR POWER APPLICATIONSSuggested Power Applications Running Watts *Start-up Watts*Air Compressor - 3/4 HP 1,250 3,100 - 5

TABLE OF CONTENTS- ACCESSORIES -Accessories...

OPTIONS/ACCESSORIESThe following options/accessories are available foryour RANGER 9 from your local Lincoln Distributor.Two-Wheel Trailer (K768-2) – F

TIG WELDINGTIG Module (K930-1) - The TIG Module is an acces-sory that provides high frequency and shielding gascontrol for AC and DC GTAW (TIG) weldin

ELECTRIC SHOCK can kill.• Do not operate with panels open.• Disconnect NEGATIVE (-) BATTERYLEAD before servicing.• Do not touch electrically live part

7. Place the WELDING TERMINALS switch in the“REMOTELY CONTROLLED” position.8. Adjust wire feed speed at the wire feeder and setthe welding voltage w

CONNECTION OF THE LN-25 TO THERANGER 9 WITH 42 VOLT REMOTEOUTPUT CONTROL MODULE(SEE FIGURE C.3.)1. Shut the welder off.2. Connect the electrode cabl

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SAFETYiii iiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b

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Section D-1 Section D-1RANGER 9 RANGER 9TABLE OF CONTENTS-MAINTENANCE-Maintenance ...

SAFETY PRECAUTIONS• Have qualified personnel do all maintenance andtroubleshooting work. • Turn the engine off before working inside themachine.•

CHANGE THE OIL FILTERChange the oil filter the first time after 25 hours ofoperation. Then, under normal operating conditions,change the oil filter a

AIR CLEANER: Your air cleaner mayhave only the paper element, or it mayhave the cartridge and a foam preclean-er. If it has the precleaner, service

CRANKCASE BREATHER: The Onan engine isequipped with a crankcase breather that preventspressure from building up inside the crankcase, pre-vents moistu

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BATTERY MAINTENANCEGASES FROM BATTERY can explode.• Keep sparks, flame, and cigarettesaway from battery.To prevent EXPLOSION when:• INSTALLING A NEW

To reinstall the brushes, press them upward and slidea cable tie or wooden stick through the brush holdertabs. See Figure D.4. Install the brush hold

SAFETYiv ivPRÉCAUTIONS DE SÛRETÉPourvotre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

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Section E-1 Section E-1RANGER 9 RANGER 9Theory of Operation ...

BATTERY, STARTER, ENGINE,ROTOR, STATOR, AND IDLERSOLENOIDThe 12VDC battery powers the starter motor. Whenthe engine is started and running, the batte

ROTOR FIELD FEEDBACK,AUXILIARY, AND WIRE FEEDERPOWERThe AC voltage developed in the field winding is fed tothe full wave field bridge. The DC output

WELD WINDING, REACTOR, ANDRANGE SWITCHThe stator weld winding is connected to the reactorand range switch. The inductance in the reactor offersan imp

OUTPUT BRIDGE, CHOKE,POLARITY SWITCH, AND OUTPUTTERMINALSThe AC voltage developed in the stator weld windingis delivered, through the reactor and rang

Section F-1 Section F-1RANGER 9 RANGER 9Troubleshooting & Repair Section...

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ELECTRIC SHOCK can kill.Have an electrician install and servicethis equipment. Turn the machine OFFbefore working on equipment. Do nottouch electric

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v vRANGER 9 RANGER 9PageSafety...

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TABLE OF CONTENTS- INSTALLATION SECTION -Section A-1 Section A-1RANGER 9 RANGER 9InstallationTechnical Specifications ...

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TROUBLESHOOTING & REPAIRF-34 F-34RANGER 9 RANGER 9Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to

Read this entire installation section before youstart installation.SAFETY PRECAUTIONSDo not attempt to use this equipment until you havethoroughly rea

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