Lincoln Electric F355I User Manual

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POWER WAVE F355i (CE)
OPERATOR’S MANUAL
For use with machines Code 10997, 11252
IM799-A
January, 2005
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
POWER WAVE F355i
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © 2005 Lincoln Global Inc.
RETURN TO MAIN MENU
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Summary of Contents

Page 1 - POWER WAVE F355i (CE)

POWER WAVE F355i (CE)OPERATOR’S MANUALFor use with machines Code 10997, 11252IM799-AJanuary, 2005Safety Depends on YouLincoln arc welding and cutting

Page 2 - MAGNETIC FIELDS

A-1INSTALLATION POWER WAVE F355i (CE)A-1TECHNICAL SPECIFICATIONS - POWER WAVE F355iINPUT AC VOLTAGE & DC OUTPUTProduct Ordering Input AC Rated D

Page 3 - FUMES AND GASES

A-2INSTALLATION POWER WAVE F355i (CE)A-2SELECT SUITABLE LOCATIONThe Invertec POWER WAVE F355i will operate inharsh environments. Even so, it is impo

Page 4

When operating with electrode polarity negative the"Electrode Sense Polarity" DIP switch must be set to the"Negative" position on

Page 5 - REDRESSEUR

5. Replace the wrap around and screws. The PCboard will “read” the switch at power up, and config-ure the work voltage sense lead appropriately.ELECTR

Page 6

A-5INSTALLATION POWER WAVE F355i (CE)A-5ELECTRIC SHOCK can kill.• Turn the input power OFF at thedisconnect switch or fuse boxbefore working on thi

Page 7

A-6INSTALLATION POWER WAVE F355i (CE)A-6WELDING WITH MULTIPLE POWERWAVESSpecial care must be taken when more than onePower Wave is welding simultane

Page 8 - Thank You

GENERAL DESCRIPTIONThe Power Wave Robotic power source is designed tobe a part of a modular, multi-process welding system.Depending on configuration,

Page 9 - TABLE OF CONTENTS

LIMITATIONS• Only Arc Link compatible Power Feed automatic wirefeeders and users interfaces may be used. OtherLincoln wire feeders or non-Lincoln wir

Page 10 - INSTALLATION

In non-synergic modes, the WFS control behavesmore like a conventional CV power source whereWFS and voltage are independent adjustments.Therefore to m

Page 11 - GREEN/YELLOW

CONSTANT VOLTAGE WELDINGNon Synergic CV:This type of CV mode behaves more like a conventional CVpower source. Voltage and WFS are independent adjustme

Page 12

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

Page 13

B-5OPERATIONB-5The Peak Current, Background Current, andFrequency are identical for the high energy and lowenergy pulses. In addition to cooling the w

Page 14

C-1ACCESSORIESC-1OPTIONAL EQUIPMENTFACTORY INSTALLEDNone Available.FIELD INSTALLED K940-[ ] Work Voltage Sense Lead Kit(Sense Lead Kits,10 Ft.,25 Ft.

Page 15

D-1MAINTENANCED-1POWER WAVE F355i (CE)SAFETY PRECAUTIONSCAPACITOR DISCHARGE PROCEDURE1. Obtain a power resistor (25 ohms, 25 watts).2. Hold resistor b

Page 16 - OPERATION

E-1TROUBLESHOOTINGE-1POWER WAVE F355i (CE)If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safel

Page 17

E-2TROUBLESHOOTINGE-2POWER WAVE F355i (CE)USING THE STATUS LED TOTROUBLESHOOT SYSTEM PROBLEMSThe Power Wave / Power Feed are best diagnosed asa system

Page 18

E-3TROUBLESHOOTINGE-3POWER WAVE F355i (CE)Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the tes

Page 19

E-4TROUBLESHOOTINGE-4POWER WAVE F355i (CE)Observe all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelines

Page 20

E-5TROUBLESHOOTINGE-5POWER WAVE F355i (CE)Observe all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelines

Page 21 - ACCESSORIES

E-6TROUBLESHOOTINGE-6POWER WAVE F355i (CE)Observe all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelines

Page 22 - CAPACITOR

E-7TROUBLESHOOTINGE-7POWER WAVE F355i (CE)Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the tes

Page 23 - TROUBLESHOOTING

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

Page 24

F-1DIAGRAMSF-1POWER WAVE F355i (CE)NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The s

Page 25

F-2DIAGRAMSF-2POWER WAVE F355i (CE)NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The s

Page 26

F-3CONNECTION DIAGRAMF-3POWER WAVE F355i (CE)Connection Diagram Semi-automatic "Simple System"(Electrode Positive, CV / Pulse Configuration

Page 27

F-4DIMENSION PRINTF-4POWER WAVE F355i (CE)M19982A14.64.4010.0617.2025.1527.603.37.81.51

Page 28

NOTESPOWER WAVE F355i (CE)

Page 29

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 30 - DIAGRAMS

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 31

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

Page 32 - CONNECTION DIAGRAM

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Page 33 - DIMENSION PRINT

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

Page 34 - POWER WAVE F355i (CE)

vSAFETYv L10093 3-1-96HConformancestandard: EN 50 199 Electromagnetic Compatibility (EMC) Product Standard for Arc Welding Equipment. ItAll elect

Page 35

viSAFETYvi L10093 3-1-96HThe size of the surrounding area to be considered will depend on the structure of the building and other activitiesMethod

Page 36

viiviiThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as

Page 37

viiiviiiTABLE OF CONTENTSPageInstallation ..........................Secti

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