Lincoln-electric WELDANPOWER 125 IM530-C User Manual

Weldanpower 125OPERATOR’S MANUALFor use with Equipment having Code Numbers : 10158, 10160, 11183, 11406IM530-CSeptember, 2006Safety Depends on YouLi

INSTALLATION– 3 –WELDANPOWER 125An incorrect additional arrester may lead todamage to the engine or adversely affectperformance.----------------------

– 4 –INSTALLATIONWELDANPOWER 125FIGURE A.1 and A.1a - WELDANPOWER 125 OUTPUT CONNECTIONSWELDANPOWER 125ELECTRODE SELECTION GUIDE7510012550AMPSAMPSAMPS

INSTALLATION– 5 –WELDANPOWER 125MACHINE GROUNDINGBecause this portable engine driven welder orgenerator creates its own power, it is not necessary toc

– 6 –INSTALLATIONWELDANPOWER 125PLUGS AND HAND HELD EQUIPMENTFor further protection against electric shock, anyelectrical equipment connected to the g

INSTALLATION– 7 –WELDANPOWER 125CAUTIONCertain Electrical devices cannot be powered by the Weldanpower 125. See Table A.2TABLE A.2ELECTRICAL DEVICE US

NOTES– 8 –WELDANPOWER 125

OPERATION– 9 –WELDANPOWER 125ELECTRIC SHOCKcan kill.• Do not touch electrically live partsor electrode with skin or wetclothing.• Insulate yourself fr

– 10 –OPERATIONWELDANPOWER 125GRAPHIC SYMBOLS USED ON THIS EQUIPMENT OR IN THIS MANUALWARNING /CAUTIONCHOKEOILFUELAIR CLEANERCIRCUITBREAKERGROUND(AUXI

OPERATION– 11 –WELDANPOWER 125PRODUCT DESCRIPTIONThe Weldanpower 125 is designed for commercial use welder /generator applications. As a welder it pro

– 12 –OPERATIONWELDANPOWER 125CONTROLS AND SETTINGSAll welder/generator controls are located on theOutput Control Panel. Gasoline engine controls are

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

– 13 –WELDANPOWER 125ENGINE OPERATIONEngine Control Function/OperationRocker “Run/Stop” Switch (For Codes 10158,10160 Only)The two position “Run/Stop”

– 14 –OPERATIONWELDANPOWER 125Break-in PeriodIt is normal for any engine to use larger quantities ofoil until break-in is accomplished. Check the oil

OPERATION– 15 –WELDANPOWER 1252. Select the appropriate electrode. See Table B.2 orthe ELECTRODE SELECTION GUIDE on themachine Output Control Panel.3

– 16 –OPERATIONWELDANPOWER 125TABLE B.2ELECTRODE SELECTION GUIDECURRENT RANGE (AMPS)AWS ELECTRODECLASSIFICATION ELECTRODE TYPE POLARITY3/32 SIZE 1/8 S

OPERATION– 17 –WELDANPOWER 125TABLE B.3AUXILIARY POWER APPLICATIONSSuggested Power Applications Running Watts *Start-up Watts(Continuous)

–18 –ACCESSORIESWELDANPOWER 125OPTIONS/ACCESSORIESThe following options/accessories are available foryour WELDANPOWER 125 from your local LincolnDistr

MAINTENANCE– 19 –WELDANPOWER 125SAFETY PRECAUTIONS• Have qualified personnel do all maintenance andtroubleshooting work. • Turn the engine off befo

– 20 –MAINTENANCEWELDANPOWER 125To service the pre-cleaner: Remove the wing nuts and cover for Codes 10158,10160)Remove the cover for (Codes 11183, 1

How To Use Troubleshooting GuideThis Troubleshooting Guide is designed to be used by the machine Owner/Operator. Unauthorized repairsperformed on thi

– 22 –TROUBLESHOOTINGWELDANPOWER 125Observe Safety Guidelinesdetailed in the beginning of this manual.Troubleshooting GuideIf for any reason you do no

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

– 23 –TROUBLESHOOTINGWELDANPOWER 125Observe Safety Guidelinesdetailed in the beginning of this manual.Troubleshooting GuideIf for any reason you do no

– 24 –TROUBLESHOOTINGWELDANPOWER 125Observe Safety Guidelinesdetailed in the beginning of this manual.Troubleshooting GuideIf for any reason you do no

WIRING DIAGRAM– 25 –D1C1ROTOR(+)(-)(+)(-)(+)(-)D2(+)(-)R1STATOR115 VOLTCHOKEENGINE WIRINGMAGOUTPUT STUDSL1202230 VOLT203203204CCW1HOUR METERIDLESWITCH

– 26 –WIRING DIAGRAM )NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific dia

– 27 –WELDANPOWER 125WIRING DIAGRAMD1C1(+)(-)(+)(-)(+)(-)STATOR120 VOLTCHOKE A.01L1202240 VOLTHOUR METERCB1CB2+201A201WHITE TERMINALS600 FD201BNOTE:

– 28 –20.00508REF.21.13537REF.R7.92201REF.13.62346REF.30.00762REF.LINCOLNLINCOLNELECTRICELECTRICM176142-17-95DIMENSION PRINTWELDANPOWER 125

NOTESWELDANPOWER 125– 29 –

– 30 –NOTESWELDANPOWER 125

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

– 32 –WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRI

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

ivSAFETYivMar. ‘93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes lesinstructions et les précautions de sûreté specifiques q

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

TABLE OF CONTENTSPageSafety ...i-ivI

INSTALLATIONTECHNICAL SPECIFICATIONS - WELDANPOWER 125Duty Cycle30%60%Amps125 amps DC Constant Current100 amps DC Constant CurrentVolts at Rated Ampe

– 2 –INSTALLATIONWELDANPOWER 125ELECTRIC SHOCK can kill.• Do not touch electrically live partsor electrode with skin or wetclothing.• Insulate yourse