Lincoln-electric PIPELINER 11498 User Manual

PIPELINER®200D KUBOTAPIPELINER200DOPERATOR’S MANUALFor Machines with Code Number 11498, 11591, 11644IM965-BMarch, 2010Safety Depends on YouLincoln arc

A-3INSTALLATION PIPELINER® 200D KUBOTAA-3PRE-OPERATION INSTALLATIONEXHAUST SPARK ARRESTERSome federal, state or local laws may require that

PRE-OPERATION SERVICEREAD the engine operating and maintenance instruc-tions supplied with this machine.-OILThis unit is supplied from the facto

A-5INSTALLATION PIPELINER® 200D KUBOTAA-5Battery ChargingThe PIPELINER® 200D KUBOTA is equipped with awet charged battery. The charging current

B-1OPERATIONB-1ENGINE OPERATIONOperate the welder with the doors closed. Leaving thedoors open changes the designed air flow and cancause ove

B-2OPERATIONB-2PIPELINER® 200D KUBOTAWELDER OPERATION------------------------------------------------------------------------DUTY CYCLEThe NEMA outp

B-3OPERATIONB-3PIPELINER® 200D KUBOTAIDLER OPERATIONStart the engine with the “Idler” switch in the “High”position. Allow it to run at high

WIRE FEED OPTIONSWire Feed Module (K623-1) - Provides constantvoltage (CV) output with improved arc stability forInnershield welding. E

D-1MAINTENANCED-1SAFETY PRECAUTIONSGENERAL INSTRUCTIONS1. Blow out the welder and controls with an air hose atleast once every two months. In pa

D-2MAINTENANCED-2Replace brushes when they wear within 1/4”(3.5mm)of the pigtail. A complete set of replacement brushesshould be kept on hand

D-3D-3PIPELINER® 200D KUBOTAMAINTENANCEIf necessary use shorter periods.These preventive maintenance periods apply to average conditions of operation.

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

E-1TROUBLESHOOTINGPIPELINER® 200D KUBOTAE-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs

E-2TROUBLESHOOTINGE-2PIPELINER® 200D KUBOTAObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the

E-3TROUBLESHOOTINGE-3PIPELINER® 200D KUBOTAObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the

E-4TROUBLESHOOTINGE-4PIPELINER® 200D KUBOTAObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the

E-5TROUBLESHOOTINGE-5PIPELINER® 200D KUBOTAObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the

E-6TROUBLESHOOTINGPIPELINER® 200D KUBOTAE-6ELECTRONIC IDLER TROUBLESHOOTING GUIDEWith Idler Control Switch in the Auto Position,Engine Will Not Ret

With Idler Control Switch in the AUTO Position, Engine Will Not Pick Up Speed When:The Arc is Struck Both Auxiliary Load2. Check Idler circuit wiri

F-1DIAGRAMSF-1PIPELINER® 200D KUBOTANOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The

F-2DIAGRAMSF-2PIPELINER® 200D KUBOTANOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The

F-3DIAGRAMSF-3PIPELINER® 200D KUBOTANOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

F-4DIAGRAMSF-4PIPELINER® 200D KUBOTAS26097 AYXBGWFGORANGEWHITE JUMPERWHITE JUMPER PINCABLE CONNECTION TABLECDELEAD COLORREDBLUECCWBLUEREDORANGE K

F-5DIMENSION PRINTF-5PIPELINER® 200D KUBOTAS10766-13 A.0124.00609.637.12942.8568.001727.226.00660.413.75349.254.00101.64.00101.623.00584.28.25209.5541

NOTES PIPELINER® 200D KUBOTA

NOTES PIPELINER® 200D KUBOTA

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

ivSAFETYivMar ‘93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qu

vvTThhaannkk YYoouufor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company p

vi vi TABLE OF CONTENTSPageInstallation ...Section

INSTALLATION PIPELINER® 200D KUBOTAA-1A-1TECHNICAL SPECIFICATIONS - PIPELINER® 200D KUBOTAMake/Model Description Speed (RPM) Displacement Starting C

A-2INSTALLATION PIPELINER® 200D KUBOTAA-2GENERAL DESCRIPTIONThe Pipeliner® 200D is a heavy duty engine drivenDC arc welding power source cap