Lincoln-electric MAXSA IM10024 User Manual

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: w

A-3INSTALLATIONMAXsa™ 22 & 29 WIRE DRIVESA-3DESIGN FEATURES - MAXsa™ 29• Closed-loop speed control.• Knurled drive rolls.• Heavy cast aluminum gea

A-4SPECIFICATIONSMAXsa™ 22 & 29 WIRE DRIVESA-4TECHNICAL SPECIFICATIONS - MAXsa™ 22 & 29 WIRE DRIVESPHYSICAL DIMENSIONSTEMPERATURE RANGESWire F

A-5INSTALLATIONMAXsa™ 22 & 29 WIRE DRIVESA-5SAFETY PRECAUTIONSRead this entire installation section before youstart installation.ELECTRIC SHOCK ca

A-6INSTALLATIONMAXsa™ 22 & 29 WIRE DRIVESA-6POWER WAVE®AC/DC 1000 SD SUBARCSYSTEM CONNECTIONS (See Figure A.3)Diagram shown is for a single arc sy

A-7INSTALLATIONMAXsa™ 22 & 29 WIRE DRIVESA-7CHANGING THE WIRE DRIVECONFIGURATIONThe MAXsa™ 22 & 29 WIRE DRIVES can be recon-figured to fit in

A-8INSTALLATIONMAXsa™ 22 & 29 WIRE DRIVESA-8WIRE FEED MECHANISMAll MAXsa™ Wire Drive units are shipped with 142:1ratio gears. Conversion kits are

A-9INSTALLATIONMAXsa™ 22 & 29 WIRE DRIVESA-9ELECTRODE CONNECTIONSBecause the Power Wave® AC/DC 1000 SD can pro-duce either a DC positive, DC negat

A-10INSTALLATIONMAXsa™ 22 & 29 WIRE DRIVESA-10K325 - TC-3 TRAVEL CARRIAGEThe TC-3 travel carriage is available in two models.Both are “High Capaci

A-11INSTALLATIONMAXsa™ 22 & 29 WIRE DRIVESA-11INSTALLATIONThe TC-3 comes factory assembled to fit an 8”(203mm) beam. See print G1458 for instructi

A-12INSTALLATIONMAXsa™ 22 & 29 WIRE DRIVESA-12INCLINED OPERATION OF TC-31. The beam should have a Knurled Drive Flange andthe TC-3 should have the

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

A-13INSTALLATIONMAXsa™ 22 & 29 WIRE DRIVESA-13FIGURE A.8 - BEARING TRACKINGINCORRECT PATTERNSBearing is not flatAgainst Drive RailCORRECT PATTERNF

B-1OPERATIONB-1ROUTINE OPERATIONOnce the procedures and parameters are properly setat the controller the operator should be able to makeproduction wel

B-2OPERATIONB-2MAXSA™ 22 & 29 WIRE DRIVESFIGURE B.2 - HORIZONTAL ADJUSTMENTThis Adjustment Can beLocked by TighteningTwo Socket Head ScrewsRotatin

C-1ACCESSORIESC-1OPTIONS AND ACCESSORIES areavailable at www.lincolnelectric.comFollow these steps:1. Go to www.lincolnelectric.com2. In the Search fi

C-2ACCESSORIESC-2SUBMERGED ARC CONTACTASSEMBLIESK231-[X/XX] CONTACT NOZZLEThe K231- [x/xx] is used for submerged arc weld-ing with currents generally

C-3ACCESSORIESC-3K226 CONTACT ASSEMBLYThe K226 assemblies are used for welding at currentsfrom 600 to 1000 amps.Model K226-T - (2 tapered jaws)3/32” a

C-4ACCESSORIESC-4K148 CONTACT NOZZLE AND K149 Linc-FillTMLONG STICKOUT EXTENSIONThis nozzle is available in three models and can beused for Innershiel

C-5ACCESSORIESC-510. Line up the lower spot in the center guide tube (G)with the 3/8” (9.5 mm) set screw (H) and tighten thescrew securely.11. Replace

C-6ACCESSORIESMAXsa™ 22 & 29 WIRE DRIVESC-6To install a new contact tip proceed as follows:1. Clip the end of the electrode and inch it up until i

C-7ACCESSORIESMAXsa™ 22 & 29 WIRE DRIVESC-7K285 Installation with K1491. Install the K149 to the K148 per the instructions.2. Loosen the hose clam

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

C-8ACCESSORIESMAXsa™ 22 & 29 WIRE DRIVESC-8K285 Used in Horizontal Fillet Applications1. With K148 or K148/K149 combination - After theK285 has be

C-9ACCESSORIESMAXsa™ 22 & 29 WIRE DRIVESC-9K29 VERTICAL HEAD ADJUSTERAutomatic welding applications frequently require rais-ing and/or lowering of

C-10ACCESSORIESMAXsa™ 22 & 29 WIRE DRIVESC-10K96 HORIZONTAL HEAD ADJUSTERThe K96 provides an easy means of moving the FeedHead in a horizontal dir

C-11ACCESSORIESMAXSA™ 22 & 29 WIRE DRIVESC-11K129 TINY TWINARC® KITTwin arc welding is a process where two wires of thesame size are fed through a

C-12ACCESSORIESMAXsa™ 22 & 29 WIRE DRIVESC-12B. For 3/32 (2.4mm) Wire1. Remove the items listed in Step “A” plus:• The drive roll key• The drive r

C-13ACCESSORIESMAXsa™ 22 & 29 WIRE DRIVESC-13K225 SUBMERGED ARC TWINARC®KITTwin arc welding is a process where two wires of thesame size are fed t

C-14ACCESSORIESMAXsa™ 22 & 29 WIRE DRIVESC-14Nozzle Installation (See Figure C.18)1. install the new idle roll arm (C) using the pin andset screw

C-15ACCESSORIESMAXsa™ 22 & 29 WIRE DRIVESC-15K281 SOLID WIRE STRAIGHTENER FORTINY TWINARC®The K281 wire straightener can be used to straighten.045

D-1MAINTENANCED-1MAXsa™ 22 & 29 WIRE DRIVESSAFETY PRECAUTIONSELECTRIC SHOCK can kill.• Only Qualified personnel shouldperform this maintenance.• T

E-1TROUBLESHOOTINGE-1MAXsa™ 22 & 29 WIRE DRIVESIf for any reason you do not understand the test procedures or are unable to perform the tests/repa

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

E-2TROUBLESHOOTINGE-2MAXsa™ 22 & 29 WIRE DRIVESIf for any reason you do not understand the test procedures or are unable to perform the tests/repa

F-1DIAGRAMSF-1MAXsa™ 22 & 29 WIRE DRIVESNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

F-2DIMENSION PRINTF-2MAXsa™ 22 & 29 WIRE DRIVES3.506.162.484.229.822.605.196.1612.042.8213.56.217.704.704.24.62 2.50.412.69.96.502.50.50O .562 (2

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: w

ivSAFETYivMar. ʻ93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

PageInstallation ...Section AProduct Descriptio

A-1PRODUCT DESCRIPTIONMAXsa™ 22 & 29 WIRE DRIVESA-1PRODUCT SUMMARYThe MAXsa™ series of Automatic Wire Drives aredesigned for hard automation, subm

A-2GENERAL INFORMATIONMAXsa™ 22 & 29 WIRE DRIVESA-2DESIGN FEATURES - MAXsa™ 22• Closed-loop speed control.• Knurled drive rolls.• Heavy cast alumi