Lincoln-electric 11395 User Manual

RANGER 10,000 PLUSAND RANGER 10,000 LINCOLNELECTRICOPERATOR’S MANUALFor Machines with Code Number 11394, 11395, 11398IM925January, 2007Safety Depends

FUELFill the fuel tank with clean, fresh, lead-free gasoline.Observe fuel gauge while filling to prevent overfilling.OILThe RANGER 10,000 PLUS AND RAN

A-4INSTALLATION RANGER 10,000 PLUS AND RANGER 10,000A-4WELDING OUTPUT CABLESWith the engine off, connect the electrode and work cablesto the studs p

A-5INSTALLATION RANGER 10,000 PLUS AND RANGER 10,000A-5LOCATION / VENTILATIONThe welder should be located to provide an unrestrictedflow of clean, c

A-6INSTALLATION RANGER 10,000 PLUS AND RANGER 10,000A-6120 V DUPLEX RECEPTACLESThe 120V auxiliary power receptacles should only beused with three wi

A-7INSTALLATION RANGER 10,000 PLUS AND RANGER 10,000A-7TABLE lllELECTRICAL DEVICE USE WITH THE RANGER 10,000 PLUS & RANGER 10,000.Type Common El

A-8INSTALLATION RANGER 10,000 PLUS AND RANGER 10,000A-8STANDBY POWER CONNECTIONSThe RANGER 10,000 PLUS AND RANGER 10,000are suitable for temporary,

240 Volt60 Hz.3-WireServicePOWERCOMPANYMETER240 VOLT120 VOLT120 VOLTLOADNNEUTRALBUSGROUNDPREMISESDISCONNECT ANDSERVICEOVERCURRENTPROTECTIONGNDNNOTE:

WELDER CONTROLS - FUNCTION ANDOPERATIONENGINE SWITCHThe engine switch is used to Start the Engine, SelectHigh Idle or Auto Idle while the engine is r

“ RANGE” SWITCHThe “Range” switch is used to select one of threeamperage ranges with generous overlap for Stick/TIGwelding, or one Wire Feed welding r

B-3OPERATIONB-3STARTING/SHUTDOWN INSTRUCTIONSSTARTING THE ENGINEBe sure all Pre-Operation Maintenance has been per-formed. Also, read the Engine Owner

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

B-4OPERATIONB-4WELDING PROCESSFor any electrodes the procedures should be kept withinthe rating of the machine. For electrode information seethe appro

B-5OPERATIONB-5RANGER 10,000 PLUS AND RANGER 10,000SUMMARY OF WELDING PROCESSESCONTROL ELECTRODECABLE IDL

C-1ACCESSORIESC-1RANGER 10,000 PLUS AND RANGER 10,000OPTIONAL EQUIPMENT (Field Installed)K957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERS - For

C-2ACCESSORIESC-2RANGER 10,000 PLUS AND RANGER 10,000RECOMMENDED EQUIPMENTSTICKK704 ACCESSORY SET - Includes 35 ft. (10m) ofelectrode cable and 30 ft.

Have qualified personnel do the maintenancework. Turn the engine off before working insidethe machine. In some cases, it may be necessaryto remove saf

D-2MAINTENANCED-2Use 4-stroke motor oil that meets or exceeds therequirements for API service classification SG or SH.Always check the API SERVICE lab

D-3MAINTENANCED-3ENGINE ADJUSTMENTSOVERSPEED IS HAZARDOUSThe maximum allowable high idle speed for thismachine is 3750 RPM, no load. Do NOT tamperwit

E-1TROUBLESHOOTINGE-1RANGER 10,000 PLUS AND RANGER 10,000If for any reason you do not understand the test procedures or are unable to perform the test

E-2TROUBLESHOOTINGE-2RANGER 10,000 PLUS AND RANGER 10,000Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not und

E-3TROUBLESHOOTINGE-3RANGER 10,000 PLUS AND RANGER 10,000Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not und

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

F-1DIAGRAMSF-1RANGER 10,000 PLUS AND RANGER 10,000 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by th

F-2DIAGRAMSF-2RANGER 10,000 PLUS AND RANGER 10,000 NOTE: This diagram is for reference only. It may not be accurate for all machines covered b

F-3DIAGRAMSF-3RANGER 10,000 PLUS AND RANGER 10,000 / / L LN-15RANGER 10,000 PLUS AND RANGER 10,000RANGER 10,000 PLUS AND RANGER 10,000 AND LN-25 ACR

F-4DIAGRAMSF-4RANGER 10,000 PLUS AND RANGER 10,000KOHLER, HONDA AND SUBARU ROBINM20267 C.0126.5930.279.09 9.0917.0021.228.80 30.0042.0022.1510.33CENTE

NOTESRANGER 10,000 PLUS AND RANGER 10,000

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Mar. ‘93ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

viviTABLE OF CONTENTSPageInstallation...

A-1INSTALLATION RANGER 10,000 PLUS AND RANGER 10,000 & RANGER 10,000A-1TECHNICAL SPECIFICATIONS - RANGER 10,000 PLUS (K1419-5 ), (K2468-2) RANGE

A-2INSTALLATION RANGER 10,000 PLUS AND RANGER 10,000A-2SAFETY PRECAUTIONSMACHINE GROUNDINGBecause this portable engine driven welder or genera-tor c