Lincoln-electric Making Fillet Welds User Manual download pdf

APPLICATION

Making Fillet Welds with Power Wave AC/DC 1000™ System

Now from Lincoln - the power

to increase productivity with

Power Wave technology!

Lincoln Power Wave technology

based upon the new Power Wave

AC/DC 1000™ power source

provides the opportunity to

significantly lower the cost of

making fillet welds and at the

same time, makes many of the

issues that cause weld defects

a thing of the past. In some

respects, the Power Wave AC/DC

1000™ describes both a new

generation of equipment and

a new technology for

controlled welding.

Now, from a single power source

it is possible to choose the very

best type of arc characteristic for

the particular job at hand. The

Power Wave AC/DC 1000™

system allows the choice of the

appropriate voltage-current

relationship at the mere “flick

of a switch”.

CHOICE AT THE “FLICK OF A SWITCH”

• Constant current (sometimes referred to as variable voltage).

• Constant voltage.

• Square Wave AC.

UNLIMITED AC OUTPUT TAILORING

• Choice of AC frequency (from 10 Hz to 100 Hz).

• Wave balance control to allow more or less DC

positive component.

• Offsetting the AC wave to change the magnitude of the

negative or positive component.

REDUCTION IN DEFECTS

• Virtual elimination of arc-striking problems.

• Virtual elimination of arc blow.

LOWER COSTS

• Documented productivity increases over conventional

submerged arc welding.

The future of welding is here.

advantages

Welding Guide

WAVEFORM CONTROL TECHNOLOGY

Patented. This product is protected by one or more of the following United States patents: 6,809,292;

6,795,778; 6,700,097; 6,697,701; 6,683,278; 6,660,966; 6,600,134; 6,683,278; 6,596,570; 6,570,130;

6,536,660; 6,489,952; 6,472,634; 6,636,776; 6,486,439; 6,441,342; 6,365,874; 6,291,798; 6,207,929;

6,111,216; 4,927,041; 4,861,965 and other pending U.S. patents. Similar patents are maintained in

other countries.

40% Increase in Travel Speed

5/16” (8mm) Horizontal Fillet Weld

5/32” (4mm) Dia. Electrode

525 Amperes (Both Welds)

1 2 3 4 5 6 7 8 9 10

Summary of Contents

Page 1 - APPLICATION

APPLICATIONMaking Fillet Welds with Power Wave AC/DC 1000™ SystemNow from Lincoln - the power to increase productivity withPower Wave technology!Linco

Page 2 - Welding Guide

Making Fillet Welds with Power Wave AC/DC 1000™ SystemThe future of welding is here.®THE LINCOLN ELECTRIC COMPANYwww.lincolnelectric.com1.216.481.8100

Page 3 - Square Wave Balance

Making Fillet Welds with Power Wave AC/DC 1000™ SystemThe future of welding is here.®APPLICATION2/10Welding GuideWAVEFORM CONTROL TECHNOLOGYTMTo fully

Page 4 - Square Wave Offset Effect

Making Fillet Welds with Power Wave AC/DC 1000™ SystemThe future of welding is here.®APPLICATION3/10Welding GuideWAVEFORM CONTROL TECHNOLOGYTMSquare W

Page 5 - Square Wave Frequency

Making Fillet Welds with Power Wave AC/DC 1000™ SystemThe future of welding is here.®APPLICATION4/10Welding GuideWAVEFORM CONTROL TECHNOLOGYTMSquare W

Page 6 - Penetration vs. Frequency

Making Fillet Welds with Power Wave AC/DC 1000™ SystemThe future of welding is here.®APPLICATION5/10Welding GuideWAVEFORM CONTROL TECHNOLOGYTMFigure 8

Page 7

Making Fillet Welds with Power Wave AC/DC 1000™ SystemThe future of welding is here.®APPLICATION6/10Welding GuideWAVEFORM CONTROL TECHNOLOGYTMFigure 9

Page 8 - Some Fillet Weld Results`

Making Fillet Welds with Power Wave AC/DC 1000™ SystemThe future of welding is here.®APPLICATION7/10Welding GuideWAVEFORM CONTROL TECHNOLOGYTMFigure 1

Page 9 - Easy Welding Procedure Setup

Making Fillet Welds with Power Wave AC/DC 1000™ SystemThe future of welding is here.®APPLICATION8/10Welding GuideWAVEFORM CONTROL TECHNOLOGYTMFigure 1

Page 10 - Power Wave AC/DC 1000

Making Fillet Welds with Power Wave AC/DC 1000™ SystemThe future of welding is here.®APPLICATION9/10Welding GuideWAVEFORM CONTROL TECHNOLOGYTMCONVERTI

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Lincoln-electric Making Fillet Welds User Manual

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Summary of Contents

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