Lincoln-electric IM613-B User Manual

Power Feed 11 SemiAutomaticCabinet Wire FeederOPERATOR’S MANUALIM613-BOctober, 2000Safety Depends on YouLincoln arc welding and cuttingequipment is d

A-2INSTALLATION POWER FEED 11A-2SAFETY PRECAUTIONWIRE FEEDER TO POWER SOURCECONFIGURATIONSThe Wire Feeder is equipped to operate in the verticalor h

A-3INSTALLATION POWER FEED 11A-3CABLE CONNECTIONSCONTROL CABLE CONNECTIONS• All system control cables are the same. • All control cables can be c

A-4INSTALLATION POWER FEED 11A-4WORK CABLE CONNECTIONSConnect a work lead of sufficient size and length (perthe following table) between the proper

A-5INSTALLATION POWER FEED 11A-5RATIO CHANGE PROCEDURE:1) Power down the Power Feed by turning OFF itscompanion PowerWave power source. For maxi-mu

A-6INSTALLATION POWER FEED 11A-6FIGURE A.3DIP SWITCH SETUPSETTING DIP SWITCHES IN THECONTROL BOXThere are two DIP switch banks on the mother boardof

A-7INSTALLATION POWER FEED 11A-7SETTING DIP SWITCHES IN THE WIREDRIVEThere is one DIP switch bank on the control board ofthe wire drive. It’s labele

A-8INSTALLATION POWER FEED 11A-8WIRE FEED DRIVE ROLL KITS ANDFAST-MATE™ GUN ADAPTERGUIDE TUBESNOTE: The maximum rated solid and cored wiresizes and

A-9INSTALLATION POWER FEED 11A-97) Insert inner Wire Guide, groove side out, over thetwo locating pins in the feed plate.8) Install each drive rol

A-10INSTALLATION POWER FEED 11A-10LIFTING HANDLEThe Power Feed 11 is shipped with a insulated LiftingHandle which can be mounted on the top or back

A-11INSTALLATION POWER FEED 11A-11OPTIONAL FEATURES INSTALLATIONA number of Optional Features are available foruse with Power Feed 11. Some Installa

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

B-1OPERATIONPOWER FEED 11B-1SAFETY PRECAUTIONSPRODUCT DESCRIPTIONThe Power Feed 11 is a high performance, digitallycontrolled, modular cabinet style w

B-2OPERATIONB-2The user adjusts WFS according to factors such as weldsize, penetration requirements, heat input, etc. The powersource then uses the WF

B-3OPERATIONB-3K1542-12 MSP2 Panel: (Optional)This panel provides a selection of over 25 weldmodes, including CV, pulse, FCAW and CC, througha toggle

B-4OPERATIONB-4To recall a memory setting, simply push that memorybutton. That memory’s contents will be immediatelyrecalled to the Control box.If the

B-5OPERATIONB-5CONTROL BOX -- SETTING OPERATING LIMITSUpper and lower operating limits can be set for theWFS/Amps setting and the Volts/Trim setting.

B-6OPERATIONB-6WIRE DRIVE OPERATIONThe most frequently used Wire Drive settings areexternal; some features are accessed by internal set-tings.WIRE DR

B-7OPERATIONB-7WIRE DRIVE -- PC BOARD ADJUSTMENTSELECTRODE POLARITY:The system needs to be aware of the electrode polari-ty. A DIP switch setting on t

B-8OPERATIONB-8FEEDING ELECTRODE AND BRAKEADJUSTMENT1) Turn the Reel or spool until the free end of theelectrode is accessible.2) While tightly hold

B-9OPERATIONB-9MAKING A WELD1. Use only a network compatible power source. 2. Properly connect the electrode and work leads forthe correct electrode

B-10OPERATIONB-10COMPONENT STATUS LIGHTSEach network component has a single status light.The light is a bicolor, Green/Red, LED. The purposeof the sta

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

B-11OPERATIONB-11POWER FEED 11STATUS LIGHT STATES (CON’T)LED StateRed LED blinkingat a fast rateRed LED ON andsteadyGreen LED ONand steadyPower Source

TABLE C.1 – DRIVE ROLL AND GUIDE TUBE KITSWire Size4-RollDrive(4-Driven)Solid Steel Electrode0.023” - 0.025” (0.6 mm) KP1505 - 030S0.030” (0.8 mm) KP

C-2ACCESSORIESC-2DESCRIPTION OF OPTIONAL CON-TROL BOX PANELSA number of Optional Features are available for usewith Power Feed 11. Some Installation i

C-3ACCESSORIESC-3WIRE SPINDLE ADAPTERSK435 - Permits 14 lb. (6 kg) Innershield coils to bemounted on 2" (51 mm) O.D. spindles.K363P - Adapts Linc

D-1MAINTENANCED-1POWER FEED 11Avoiding Wire Feeding ProblemsWire feeding problems can be avoided by observingthe following gun handling and feeder set

E-1TROUBLESHOOTINGE-1POWER FEED 11If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, conta

E-2TROUBLESHOOTINGE-2POWER FEED 11Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-3TROUBLESHOOTINGE-3POWER FEED 11Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-4TROUBLESHOOTINGE-4POWER FEED 11Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-5TROUBLESHOOTINGE-5POWER FEED 11Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

E-6TROUBLESHOOTINGE-6POWER FEED 11Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-7TROUBLESHOOTINGE-7POWER FEED 11Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-8TROUBLESHOOTINGE-8POWER FEED 11Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-9TROUBLESHOOTINGE-9POWER FEED 11Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-10TROUBLESHOOTINGE-10POWER FEED 11Observe all Safety Guidelines detailed throughout this manualNote: For any Err # listed below write down the error

E-11TROUBLESHOOTINGE-11POWER FEED 11If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con

E-12TROUBLESHOOTINGE-12POWER FEED 11If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con

F-1DIAGRAMSF-1POWER FEED 11456559512A512558564125125575125575585565585565596P11P1313A34A125164CAVITY NUMBERING SEQUENCE (AS VIEWED FROM LEAD SIDE OF C

F-2DIAGRAMSF-2POWER FEED 116312345007P.C. BOARDENCODERDUALLOWER12143432433421540A500A542A541A126211512C2500C5551556553325544115 63(J1)N.F.(J1)N.F.N.C.

F-3DIAGRAMSF-3POWER FEED 111.292.018.662.13(MOUNTING HOLESON BRACKET)7.34.383.903.1015.7117.96.681.1819.5916.8428.6918.0218.52.4420.01.5021.00(MOUNTIN

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

NOTES POWER FEED 11

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Thank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much p

viTABLE OF CONTENTSPageInstallation ...Section ATe

PageTroubleshooting .......Section ESafety Precautions ...

A-1INSTALLATION POWER FEED 11A-1TECHNICAL SPECIFICATIONS – Power Feed 11COMPLETE UNITSSPEC.# TYPE LOW SPEED RATIO HIGH SPEED RATIOThe PF-11 is envi