Lincoln-electric HANDY MIG IM756-A User Manual

HANDY MIGOPERATOR’S MANUALIM756-AAugust, 2005Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in mind. H

INPUT CONNECTIONS (FIGURE A.4)Refer to Figure A.4.The machine has two input connections, the powerinput cable and the gas inlet fitting. The power inp

A-4INSTALLATION HANDY MIGA-4SHIELDING GAS CONNECTION(FIGURE A.5)Refer to Figure A.5.1. Chain the cylinder to a wall or other stationary sup-port to

B-1OPERATIONB-1HANDY MIGRead entire operation section beforeoperating the machine.ELECTRIC SHOCK can kill.• Do not touch electrically liveparts or ele

B-2OPERATIONB-2TABLE B.1 – MIG WELDING MATERIAL/GAS COMBINATIONSMaterial GasCarbon Steel CO2 or Argon/CO2Low Alloy Steel CO2 or Argon/CO2FLUX-CORED (I

B-3OPERATIONB-3FIGURE B.3 – WIRE THREADING DETAILSRefer to Figure B.3.4. Release the spring loaded thumbscrew and lift upthe idle roll arm away from t

B-4OPERATIONB-4MAKING A WELDFIGURE B.5 – WELDING SETUPREAD the LEARNING TO WELD (LTW1) manualprior to making your first weld. Also, refer to TableB.1

B-5OPERATIONB-5HANDY MIGCLEANING TIP AND GAS NOZZLEClean the contact tip and gas nozzle to avoid arcbridging between them. Bridging can result in a s

C-1ACCESSORIESC-1ACCESSORIESINNERSHIELD WELDING WIRENR-211-MP Innershield welding wire - .035” (0.9 mm)diameter flux-cored electrode.MIG WELDING WIRE

MAINTENANCESAFETY PRECAUTIONSELECTRIC SHOCK can kill.• Disconnect input power by removingplug from receptacle before workinginside machine. Use only g

D-2MAINTENANCED-2HANDY MIGCLEANING THE GUN LINER• Unplug the machine or turn the power switch to theOFF - “0” position.• Remove the gas nozzle and c

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

D-3MAINTENANCED-3HANDY MIG3. Remove the Thumbscrew holding the drive roll. 4. Replace the drive roll so that the desired size, sten-ciled on the side

E-1TROUBLESHOOTINGE-1HANDY MIGIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact y

E-2TROUBLESHOOTINGE-2HANDY MIGIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact y

E-3TROUBLESHOOTINGE-3HANDY MIGIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact y

E-4TROUBLESHOOTINGE-4HANDY MIGIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact y

F-1DIAGRAMSF-1HANDY MIGX4/1S1145442536S212M123T1gH2VKA2642 22A113521X4/2X621X512X7X1X2LM2redblack32X8X1/1X1/221X2X3/2X3/1X1/3R11PLUG 115VWELDERINPUTCA

F-2DIAGRAMSF-2HANDY MIGM20242AWIRING DIAGRAM FOR CODE 11205WELDERLDERINPUTPUTCACABLBLES11425M1WBG0IGREEN LEGREEN LEADADPLUGPLUG361223T1S2544VggLM2redb

HANDY MIGHINGE DOOR ASSEMBLY FOR CODE 10919 ONLY

NOTESHANDY MIG

NOTESHANDY MIG

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instruc-tions et les précautions de sûreté specifiques qui par

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

viviMASTER TABLE OF CONTENTS FOR ALL SECTIONSPageInstallation ...

A-1HANDY MIGA-1Fuse orOutput Mode Input Voltage Breaker Size1Input Amps Power Cord Extension CordATRATED 120V/60Hz 20 Amp 20 15 Amp, 125V, Three Condu

A-2INSTALLATION HANDY MIGA-2Read entire installation section before startinginstallation.SAFETY PRECAUTIONSIDENTIFY AND LOCATE COMPONENTSIf you have