Lincoln-electric RANGER IM819-B User Manual

RANGER™10,000OPERATOR’S MANUALFor Machines with Code Number 11041, 11095, 11151, 11253IM819-BSeptember, 2006Safety Depends on YouLincoln arc welding a

FUELFill the fuel tank with clean, fresh, lead-free gasoline.Observe fuel gauge while filling to prevent overfilling.OILThe Ranger 10,000 is shipped w

A-4INSTALLATION RANGER 10,000A-4WELDING OUTPUT CABLESWith the engine off, connect the electrode and workcables to the studs provided. These connecti

A-5INSTALLATION RANGER 10,000A-5LOCATION / VENTILATIONThe welder should be located to provide an unrestrict-ed flow of clean, cool air to the coolin

A-6INSTALLATION RANGER 10,000A-6120 V DUPLEX RECEPTACLESThe 120V auxiliary power receptacles should only beused with three wire grounded type plugs

A-7INSTALLATION RANGER 10,000A-7TABLE lllELECTRICAL DEVICE USE WITH THE RANGER 10,000.Type Common Electrical Devices Possible ConcernsResistive Heat

A-8INSTALLATION RANGER 10,000A-8STANDBY POWER CONNECTIONSThe RANGER 10,000 is suitable for temporary, stand-by, or emergency power using the engine

240 Volt60 Hz.3-WireServicePOWERCOMPANYMETER240 VOLT120 VOLT120 VOLTLOADNNEUTRALBUSGROUNDPREMISESDISCONNECT ANDSERVICEOVERCURRENTPROTECTIONGNDNNOTE:

WELDER CONTROLS - FUNCTION ANDOPERATIONENGINE SWITCHThe engine switch is used to Start the Engine, SelectHigh Idle or Auto Idle while the engine is r

“ RANGE” SWITCHThe “Range” switch is used to select one of threeamperage ranges with generous overlap for Stick/TIGwelding, or one Wire Feed welding r

B-3OPERATIONB-3STARTING/SHUTDOWN INSTRUCTIONSSTARTING THE ENGINEBe sure all Pre-Operation Maintenance has been per-formed. Also, read the Engine Owner

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

B-4OPERATIONB-4WELDING PROCESSFor any electrodes the procedures should be keptwithin the rating of the machine. For electrode infor-mation see the app

B-5OPERATIONB-5RANGER 10,000SUMMARY OF WELDING PROCESSESCONTROL ELECTRODECABLE IDLE WHEN NOT

C-1ACCESSORIESC-1RANGER 10,000OPTIONAL EQUIPMENT (Field Installed)K957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERS - For road, off-road and in-p

C-2ACCESSORIESC-2RANGER 10,000RECOMMENDED EQUIPMENTSTICKK704 Accessory Kit - For Stick Welding. Includes 35 ft(10.7m).• 2/0 AWG electrode cable, 30 f

Have qualified personnel do the maintenancework. Turn the engine off before working insidethe machine. In some cases, it may be necessaryto remove saf

D-2MAINTENANCED-2Use 4-stroke motor oil that meets or exceeds therequirements for API service classification SG or SH.Always check the API SERVICE lab

D-3MAINTENANCED-3ENGINE ADJUSTMENTSOVERSPEED IS HAZARDOUSThe maximum allowable high idle speed for thismachine is 3750 RPM, no load. Do NOT tamperwit

E-1TROUBLESHOOTINGE-1RANGER 10,000If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, conta

E-2TROUBLESHOOTINGE-2RANGER 10,000Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-3TROUBLESHOOTINGE-3RANGER 10,000Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

STARTERCR1STARTERSOLENOID12 VOLTIDLERSOLENOIDBATTERYAC ACB+SWITCHREGULATORFLYWHEEL ALTERNATORB-HOUR METER5E5D224ENGINE COMPONENTS224A123CONNECTOR PIN

F-2DIAGRAMSF-2RANGER 10,000IDLERSOLENOIDHOURMETER5E5D224123CONNECTOR PIN NUMBERS:76121234J1J2209AM20301215+ELECTRICAL SYMBOLS PER E1537STATORREACTORS1

F-3DIAGRAMSF-3RANGER 10,000CR1STARTERSOLENOIDAC ACB+REGULATORFLYWHEEL ALTERNATORB-5E5D224ENGINE COMPONENTS224A123CONNECTOR PIN NUMBERS:76121234J1J2209

F-4DIAGRAMSF-4RANGER 10,000RANGER 10,000RANGER 10,000 / / L LN-15 AND LN-25 ACROSS T AND LN-25 ACROSS THE ARC CONNECTE ARC CONNECTION DIN DIAGRAMELE

F-5DIAGRAMSF-5RANGER 10,000M20267 A. A. 0 126.5930.279.09 9.0917.0021.228.80 30.0042.0022.1510.33CENTER OF GRAVITY WITH OIL INENGINE AND FULL FUEL TAN

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Mar. ‘93ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

viviTABLE OF CONTENTSPageInstallation...

A-1INSTALLATION RANGER 10,000A-1TECHNICAL SPECIFICATIONS - Ranger 10,000 (K1419-4 ), (K2160-3 ) and (K2468-1)INPUT - GASOLINE ENGINERATED OUTPUT @ 1

A-2INSTALLATION RANGER 10,000A-2SAFETY PRECAUTIONSMACHINE GROUNDINGBecause this portable engine driven welder or genera-tor creates it’s own power,