Lincoln-electric COMMANDER SVM153-A User Manual

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SVM153-A
September, 2002
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be in-
creased by proper installation . . .
and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT.
And, most importantly, think
before you act and be careful.
SERVICE MANUAL
For use with machines having Code Numbers: 10837 (Standard),
10838 (Deluxe)
Commander 500
TM
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
View Safety Info View Safety Info View Safety Info View Safety Info
RETURN TO MAIN INDEX
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Copyright © 2002 Lincoln Global Inc.
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Summary of Contents

Page 1 - Commander 500

SVM153-ASeptember, 2002Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in mind. However, your overall

Page 2 - MAGNETIC FIELDS

LIFTINGThe Commander lift bale should be used to lift themachine. The Commander is shipped with the lift baleretracted. Before attempting to lift the

Page 3 - FUMES AND GASES

TROUBLESHOOTING & REPAIRF-47 F-47COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 4

TROUBLESHOOTING & REPAIRF-48 F-48COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 5 - REDRESSEUR

TROUBLESHOOTING & REPAIRF-49 F-49COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 6

TROUBLESHOOTING & REPAIRF-50 F-50COMMANDER 500CHARGING CIRCUIT TESTWARNINGService and repair should be performed by only Lincoln Electric factory

Page 7 - - INSTALLATION SECTION

TROUBLESHOOTING & REPAIRF-51 F-51COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 8

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 9

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 10 - INSTALLATION

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 11

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 12

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 13

A-5 A-5INSTALLATIONCOMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to

Page 14

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 15 - - OPERATION SECTION

TROUBLESHOOTING & REPAIRF-58 F-58COMMANDER 500SHUTDOWN SOLENOID REMOVAL AND REPLACEMENTWARNINGService and repair should be performed by only Linco

Page 16 - OPERATION

TROUBLESHOOTING & REPAIRF-59 F-59COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 17

TROUBLESHOOTING & REPAIRF-60 F-60COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 18

TROUBLESHOOTING & REPAIRF-61 F-61COMMANDER 500POWER MODULE/OUTPUT RECTIFIER BRIDGE ASSEMBLYREMOVAL AND REPLACEMENTWARNINGService and repair should

Page 19

TROUBLESHOOTING & REPAIRF-62 F-62COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 20

TROUBLESHOOTING & REPAIRF-63 F-63COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 21

TROUBLESHOOTING & REPAIRF-64 F-64COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 22

TROUBLESHOOTING & REPAIRF-65 F-65COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 23

TROUBLESHOOTING & REPAIRF-66 F-66COMMANDER 500POWER MODULE (CHOPPER) PC BOARD/DIODEMODULE REMOVAL AND REPLACEMENTWARNINGService and repair should

Page 24

IMPORTANT: To prevent ELECTRICAL DAMAGEWHEN:a) Installing new batteriesb) Using a boosterUse correct polarity — Negative Ground.The Commander is ship

Page 25

TROUBLESHOOTING & REPAIRF-67 F-67COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 26

TROUBLESHOOTING & REPAIRF-68 F-68COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 27 - - ACCESSORIES SECTION

TROUBLESHOOTING & REPAIRF-69 F-69COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 28 - ACCESSORIES

TROUBLESHOOTING & REPAIRF-70 F-70COMMANDER 500OUTPUT RECTIFIER BRIDGE DIODE REMOVAL AND REPLACEMENTWARNINGService and repair should be performed b

Page 29

TROUBLESHOOTING & REPAIRF-71 F-71COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 30

TROUBLESHOOTING & REPAIRF-72 F-72COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 31

TROUBLESHOOTING & REPAIRF-73 F-73COMMANDER 500STATOR/ROTOR REMOVAL AND REPLACEMENTWARNINGService and repair should be performed by only Lincoln El

Page 32

TROUBLESHOOTING & REPAIRF-74 F-74COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 33

TROUBLESHOOTING & REPAIRF-75 F-75COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 34

TROUBLESHOOTING & REPAIRF-76 F-76COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 35

WELDING OUTPUT CABLESWith the engine off, route the electrode and workcables through the strain relief bracket provided on thefront of the base and co

Page 36 - - MAINTENANCE SECTION

TROUBLESHOOTING & REPAIRF-77 F-77COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 37 - MAINTENANCE

TROUBLESHOOTING & REPAIRF-78 F-78COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 38

TROUBLESHOOTING & REPAIRF-79 F-79COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 39

TROUBLESHOOTING & REPAIRF-80 F-80COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 40

TROUBLESHOOTING & REPAIRF-81 F-81COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 41

TROUBLESHOOTING & REPAIRF-82 F-82COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 42

TROUBLESHOOTING & REPAIRF-83 F-83COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 43

G-1ELECTRICAL DIAGRAMSG-1TABLE OF CONTENTS -ELECTRICAL DIAGRAMS SECTION-Electrical Diagrams ...

Page 44

ELECTRICAL DIAGRAMSG-2COMMANDER 500WIRING DIAGRAM - COMMANDER 500GND-H6D3GND-F5AAUXILIARY POWERGND-D121110EMPTYCB610AEMPTYEMPTY42A4231GND-E42A5JOUTPUT

Page 45

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 46

1. Install the double-pole, double-throw switchbetween the power company meter and thepremises disconnect.Switch rating must be the same or greater th

Page 47 - COMMANDER 500

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 48

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your fa

Page 49

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 50

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your fa

Page 51 - THEORY OF OPERATION

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 52

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your fa

Page 53

ELECTRICAL DIAGRAMSG-10COMMANDER 500SCHEMATIC - POWER SUPPLY (ANALOG) PC BOARDG-10NOTE: This diagram is for reference only. It may not be accurate for

Page 54

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your fa

Page 55

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 56

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your fa

Page 57

Operation...Section BOpera

Page 58

ELECTRICAL DIAGRAMSG-14COMMANDER 500SCHEMATIC - WELD CONTROL PC BOARD - SHEET 1G-14NOTE: This diagram is for reference only. It may not be accurate fo

Page 59

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 60

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 61

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 62

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 63

NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your fa

Page 64

SVM ERROR REPORTING FORMWe need to know if there are errors in our manuals. We also value any suggestions as toadditional tests or procedures that wo

Page 65

B-2 B-2OPERATIONCOMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Mas

Page 66

RECOMMENDED APPLICATIONSWELDERThe Commander 500 provides excellent constant cur-rent DC welding output for stick (SMAW) and TIG weld-ing. The Commande

Page 67

K1639-1 COMMANDER 500 STANDARD MODEL• The K1639-1 is the standard version of theCommander 500 and has all the features of theK1639-2 Deluxe version e

Page 68

ENGINE CONTROLS (Items 1 through 8)1. RUN/STOP SWITCHWhen placed in the RUN position, this switch energizesthe fuel solenoid and other electr

Page 69

CALIFORNIA PROPOSITION 65 WARNINGSi iSAFETYFOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the

Page 70

Idler Operational ExceptionsWhen the WELDING TERMINALS switch is in the“Welding Terminals Remotely Controlled” position, theidler will operate as foll

Page 71

12. 6 - PIN CONNECTOR (AMPHENOL)The 6-pin amphenol located on the control panelallows for connection of interfacing equipment.13. WELD OUTPUT TERMIN

Page 72

ENGINE OPERATIONSTARTING THE ENGINE1. Open the engine compartment door and check thatthe fuel shutoff valve located to the left of the fuel fil-ter h

Page 73

Table B.2 – DEUTZ F3L 912ENGINE FUEL CONSUMPTIONDeutz F3L 912 Running Time44.2 Hp for 25 gallons@ 1800 RPM (Hours)Low Idle - No .47 gallons/hour 53.2L

Page 74

COMMANDER 500 SETTINGS WHEN USING THEK799 HI-FREQ UNIT• Set the WELD MODE switch to the 20-250 setting(TIG).• Set the IDLER switch to the HIGH posit

Page 75

WIRE FEED (CONSTANT VOLTAGE)WELDINGConnect a wire feeder to the Commander 500 and setwelder controls according to the instructions listed ear-lier in

Page 76

B-12 B-12OPERATIONCOMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to M

Page 77

Accessories ...Section COptions

Page 78

OPTIONS/ACCESSORIESThe following options/accessories are available foryour Commander 500 from your local LincolnDistributor.FIELD INSTALLED OPTIONSK80

Page 79

SEMIAUTOMATIC WELDING ACCESSORIESLN-7 OR LN-8 WIRE FEEDERS - Semiautomatic, con-stant speed wire feeders. For CV operation only.LN-23P WIRE FEEDER -

Page 80

ii iiSAFETYReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCARC RAYS can burn.4.a. Use a shield with the proper filt

Page 81

CONNECTION OF THE LN-7 TO THE COMMANDER 500 USING K867 UNIVERSAL ADAPTER (SEE FIGURE C.1.)1. Shut the welder off. 2. Connect the electrode cable from

Page 82

C-5 C-5ACCESSORIESCOMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to M

Page 83

C-6 C-6ACCESSORIESCOMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to M

Page 84

C-7 C-7ACCESSORIESCOMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to M

Page 85

C-8 C-8ACCESSORIESCOMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to M

Page 86

C-9 C-9ACCESSORIESCOMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to M

Page 87

Maintenance...Section DSafety P

Page 88

SAFETY PRECAUTIONS• Have qualified personnel do all maintenance andtroubleshooting work.• Turn the engine off before working inside themachine.• Re

Page 89

CHANGE THE OIL FILTER: Change the oil filter thefirst time between 25 and 50 hours of operation. Then,under normal operating conditions, change the

Page 90

FUEL FILTERS: When working on the fuel system:• Keep naked lights away, do not smoke !• Do not spill fuel ! The Commander 500 is equipped with a

Page 91

iii iiiSAFETYReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCFOR ELECTRICALLYpowered equipment.8.a. Turn off input

Page 92

4. Slide the new element onto the grommet post onthe bottom of the filter header until the element nolonger easily moves up into the filter header.

Page 93

BLEEDING THE FUEL SYSTEM: In the event theengine is operated until it runs out of fuel, you will needto bleed the fuel system in order to start the en

Page 94

COOLING SYSTEM: The cooling system of the Deutzengine needs to be checked and cleaned periodically.Consult the engine Operation Manual for the properf

Page 95

D-8 D-8MAINTENANCECOMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to M

Page 96

BATTERY MAINTENANCEGASES FROM BATTERY can explode.• Keep sparks, flame, and cigarettesaway from battery.BATTERY ACID can burn eyes and skin.• Wear g

Page 97

WELDER/GENERATOR MAINTENANCESTORAGE: Store the Commander 500 in clean, dry,protected areas.CLEANING: Blow out the generator and controls peri-odically

Page 98

D-11 D-11MAINTENANCECOMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to

Page 99

General Description ...E-2Battery

Page 100 - TROUBLESHOOTING & REPAIR

GENERAL DESCRIPTIONThe Commander 500 is a diesel engine-driven weldingpower source capable of producing 500 amps at40VDC at a 100% duty cycle. The en

Page 101

WELD WINDINGS, RECTIFIER,POWER MODULES ANDFEEDBACKThe three-phase stator weld windings are connected toa three-phase rectifier bridge. The resultant

Page 102

iv ivSAFETYReturn to Master TOC Return to Master TOC Return to Master TOC Return to Master TOCPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire e

Page 103

ANALOG CONTROL POWER SUPPLY BOARD AND WELD CONTROL BOARDThe Analog Power Supply PC board, which is poweredby 80 VDC derived from the filter capacitors

Page 104

INSULATED GATE BIPOLAR TRANSISTOR (IGBT) OPERATIONAn IGBT is a type of transistor. IGBTs are semicon-ductors well suited for high frequency switching

Page 105

PULSE WIDTH MODULATIONThe term PULSE WIDTH MODULATION is used todescribe how much time is devoted to conduction in thecycle. Changing the pulse width

Page 106

CHOPPER TECHNOLOGYFUNDAMENTALS The new era of welding machines such as theCommander 500, employ a technology whereby a DCsource is turned on and off

Page 107

Troubleshooting & Repair Section...Section FHow to Use Troubles

Page 108

This Troubleshooting Guide is provided to helpyou locate and repair possible machine malfunc-tions. Simply follow the three-step procedurelisted belo

Page 109

ELECTRIC SHOCK can kill.Have an electrician install and servicethis equipment. Turn the machine OFFbefore working on equipment. Do nottouch electric

Page 110

Observe Safety Guidelines TROUBLESHOOTING GUIDEdetailed in the beginning of this manual.CAUTIONIf for any reason you do not understand the test proced

Page 111

TROUBLESHOOTING GUIDE Observe Safety Guidelinesdetailed in the beginning of this manual.CAUTIONIf for any reason you do not understand the test proced

Page 112

Observe Safety Guidelines TROUBLESHOOTING GUIDEdetailed in the beginning of this manual.CAUTIONIf for any reason you do not understand the test proced

Page 113

v v- MASTER TABLE OF CONTENTS FOR ALL SECTIONS -COMMANDER 500PageSafety...

Page 114

TROUBLESHOOTING GUIDE Observe Safety Guidelinesdetailed in the beginning of this manual.CAUTIONIf for any reason you do not understand the test proced

Page 115

Observe Safety Guidelines TROUBLESHOOTING GUIDEdetailed in the beginning of this manual.CAUTIONIf for any reason you do not understand the test proced

Page 116

TROUBLESHOOTING GUIDE Observe Safety Guidelinesdetailed in the beginning of this manual.CAUTIONIf for any reason you do not understand the test proced

Page 117

Observe Safety Guidelines TROUBLESHOOTING GUIDEdetailed in the beginning of this manual.CAUTIONIf for any reason you do not understand the test proced

Page 118

TROUBLESHOOTING GUIDE Observe Safety Guidelinesdetailed in the beginning of this manual.CAUTIONIf for any reason you do not understand the test proced

Page 119

Observe Safety Guidelines TROUBLESHOOTING GUIDEdetailed in the beginning of this manual.CAUTIONIf for any reason you do not understand the test proced

Page 120

TROUBLESHOOTING & REPAIRF-13COMMANDER 500ENGINE STARTING DIAGNOSTIC CHARTF-13Return to Section TOC Return to Section TOC Return to Section TOC Ret

Page 121

Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to Master TOC Return to Master TOC

Page 122

TROUBLESHOOTING & REPAIRF-15 F-15COMMANDER 500CASE COVER REMOVAL AND REPLACEMENT PROCEDUREWARNINGService and repair should be performed by only Li

Page 123

TROUBLESHOOTING & REPAIRF-16 F-16COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 124

Installation...Section ATech

Page 125

TROUBLESHOOTING & REPAIRF-17 F-17COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 126

TROUBLESHOOTING & REPAIRF-18 F-18COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 127

TROUBLESHOOTING & REPAIRF-19 F-19COMMANDER 500POWER MODULE CAPACITOR DISCHARGE PROCEDUREWARNINGService and repair should be performed by only Linc

Page 128

TROUBLESHOOTING & REPAIRF-20 F-20COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 129

TROUBLESHOOTING & REPAIRF-21 F-21COMMANDER 500IDLER SOLENOID TESTWARNINGService and repair should be performed by only Lincoln Electric factory tr

Page 130

TROUBLESHOOTING & REPAIRF-22 F-22COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 131

TROUBLESHOOTING & REPAIRF-23 F-23COMMANDER 500SHUTDOWN SOLENOID TESTWARNINGService and repair should be performed by only Lincoln Electric factory

Page 132

TROUBLESHOOTING & REPAIRF-24 F-24COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 133

TROUBLESHOOTING & REPAIRF-25 F-25COMMANDER 500ENGINE THROTTLE ADJUSTMENT TESTWARNINGService and repair should be performed by only Lincoln Electri

Page 134

TROUBLESHOOTING & REPAIRF-26 F-26COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 135

A-2 A-2INSTALLATIONCOMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Master TOC Return to

Page 136

TROUBLESHOOTING & REPAIRF-27 F-27COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 137 - ELECTRICAL DIAGRAMS

TROUBLESHOOTING & REPAIRF-28 F-28COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 138 - COMMANDER 500

TROUBLESHOOTING & REPAIRF-29 F-29COMMANDER 500ROTOR RESISTANCE TESTWARNINGService and repair should be performed by only Lincoln Electric factory

Page 139

TROUBLESHOOTING & REPAIRF-30 F-30COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 140

TROUBLESHOOTING & REPAIRF-31 F-31COMMANDER 500FLASHING AND ROTOR VOLTAGE TESTWARNINGService and repair should be performed by only Lincoln Electri

Page 141

TROUBLESHOOTING & REPAIRF-32 F-32COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 142

TROUBLESHOOTING & REPAIRF-33 F-33COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 143

TROUBLESHOOTING & REPAIRF-34 F-34COMMANDER 500STATOR VOLTAGE TESTWARNINGService and repair should be performed by only Lincoln Electric factory tr

Page 144

TROUBLESHOOTING & REPAIRF-35 F-35COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 145

TROUBLESHOOTING & REPAIRF-36 F-36COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 146

Read this entire installation section before youstart installation.SAFETY PRECAUTIONSDo not attempt to use this equipment until you havethoroughly rea

Page 147

TROUBLESHOOTING & REPAIRF-37 F-37COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 148

TROUBLESHOOTING & REPAIRF-38 F-38COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 149

TROUBLESHOOTING & REPAIRF-39 F-39COMMANDER 500ANALOG POWER SUPPLY PC BOARD VOLTAGE TESTWARNINGService and repair should be performed by only Linco

Page 150

TROUBLESHOOTING & REPAIRF-40 F-40COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 151

TROUBLESHOOTING & REPAIRF-41 F-41COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 152

TROUBLESHOOTING & REPAIRF-42 F-42COMMANDER 500OUTPUT RECTIFIER BRIDGE TESTWARNINGService and repair should be performed by only Lincoln Electric f

Page 153

TROUBLESHOOTING & REPAIRF-43 F-43COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 154

TROUBLESHOOTING & REPAIRF-44 F-44COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 155

TROUBLESHOOTING & REPAIRF-45 F-45COMMANDER 500Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOCReturn to Mas

Page 156 - SVM ERROR REPORTING FORM

TROUBLESHOOTING & REPAIRF-46 F-46COMMANDER 500POWER MODULE TESTWARNINGService and repair should be performed by only Lincoln Electric factory trai

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