CLASSIC®300D KUBOTAOPERATOR’S MANUALFor Machines with Code Numbers 11112, 11113, 11243, 11244, 11413, 11414, 11474, 11475IM843-CNovember, 2008Safety D
A-3INSTALLATION CLASSIC 300D KUBOTAA-3PRE-OPERATION INSTALLATIONEXHAUST SPARK ARRESTERSome federal, state or local laws may require that enginesbe e
PRE-OPERATION SERVICEREAD the engine operating and maintenance instruc-tions supplied with this machine.----------------------------------------------
A-5INSTALLATION CLASSIC 300D KUBOTAA-5Battery ChargingThe CLASSIC 300D KUBOTA is equipped with a wetcharged battery. The charging current is autom
B-1OPERATIONB-1ENGINE OPERATIONOperate the welder with the doors closed. Leaving thedoors open changes the designed air flow and cancause overheating
B-2OPERATIONB-2CLASSIC 300D KUBOTAWELDER OPERATION------------------------------------------------------------------------DUTY CYCLEThe NEMA output ra
B-3OPERATIONB-3CLASSIC 300D KUBOTAIDLER OPERATIONStart the engine with the “Idler” switch in the “High”position. Allow it to run at high idle speed f
C-1ACCESSORIESC-1CLASSIC 300D KUBOTAOPTIONAL FEATURES (Field Installed)GENERAL OPTIONSPipe Thawing with an arc welder can cause fire,explosion, damage
C-2ACCESSORIESC-2WIRE FEED OPTIONSWire Feed Module (K623-1) - Provides constantvoltage (CV) output with improved arc stability forInnershield welding.
D-1MAINTENANCED-1MAINTENANCEGENERAL INSTRUCTIONS1. Blow out the welder and controls with an air hose atleast once every two months. In particularly di
D-2MAINTENANCED-2Replace brushes when they wear within 1/4”(3.5mm)of the pigtail. A complete set of replacement brushesshould be kept on hand. Linco
FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.
D-3D-3CLASSIC 300D KUBOTAMAINTENANCEIf necessary use shorter periods.These preventive maintenance periods apply to average conditions of operation.Abo
D-4MAINTENANCED-4GFCI RECEPTACLE TESTING AND RESET-TING PROCEDUREThe GFCI receptacle should be properly tested atleast once every month or whenever it
E-1TROUBLESHOOTINGCLASSIC 300D KUBOTAE-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely,
E-2TROUBLESHOOTINGE-2CLASSIC 300D KUBOTAObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test
E-3TROUBLESHOOTINGCLASSIC 300D KUBOTAE-3ELECTRONIC IDLER TROUBLESHOOTING GUIDEWith Idler Control Switch in the Auto Position,Engine Will Not Return
With Idler Control Switch in the AUTO Position, Engine Will Not Pick Up Speed When:The Arc is Struck Both Auxiliary Load1. Check Idler circuit wiring.
E-5TROUBLESHOOTINGE-5CLASSIC 300D KUBOTAObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test
E-6TROUBLESHOOTINGE-6CLASSIC 300D KUBOTAObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test
E-7TROUBLESHOOTINGE-7CLASSIC 300D KUBOTAObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test
F-1DIAGRAMSF-1CLASSIC 300D KUBOTANOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The spe
iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld
F-2DIAGRAMSF-2CLASSIC 300D KUBOTANOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The spe
F-3DIAGRAMSF-3CLASSIC 300D KUBOTA NOTE: This diagram is for referenc
CLASSIC 300D KUBOTAF-4DIAGRAMSF-4NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The spe
F-5DIAGRAMSF-5CLASSIC 300D KUBOTA
F-6DIAGRAMSF-6CLASSIC 300D KUBOTANOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The spe
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE
• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB
FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ
ivSAFETYivMar. ʻ93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q
vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much
vi vi TABLE OF CONTENTSPageInstallation ...Section
INSTALLATION CLASSIC 300D KUBOTAA-1A-1TECHNICAL SPECIFICATIONS - CLASSIC 300D KUBOTAMake/Model Description Speed (RPM) Displacement Starting Capacit
A-2INSTALLATION CLASSIC 300D KUBOTAA-2GENERAL DESCRIPTIONThe CLASSIC®300D KUBOTA is a heavy duty,engine driven, DC arc welding power source, capable
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