Lincoln-electric IM911 COOL ARC 40 STAND ALONE User Manual

Operator’s ManualCOOL ARC ® 40 STAND ALONE WATER COOLERRegister your machine: www.lincolnelectric.com/registerAuthorized Service and Distributor Loca

A-4INSTALLATION COOL ARC® 40A-4HORIZONTAL INSTALLATION ON THETOP OF A POWER SOURCEFor proper installation, follow the instructions providedwith the

A-5INSTALLATION COOL ARC® 40A-5INSTALLATION OF WATER COOLEDACCESSORIESAfter following the installation instructions above, theCOOL ARC® 40 is ready

B-1OPERATIONB-1• Keep the reservoir full especially after changing anywater lines.• The cooler should be turned "OFF" when welding isnot t

B-2OPERATIONB-2COOLING EFFICIENCYThe high cooling efficiency of the COOL ARC® 40offers a cooler, more comfortable Torch than a con-ventional air-coole

C-1ACCESSORIESC-1OPTIONAL EQUIPMENT (Field Installed)K559-2 Cooler Horizontal Mounting Bracket:Mounts the COOL ARC® 40 horizontally to the top ofa pow

D-1MAINTENANCED-1ROUTINE MAINTENANCERemove accumulated dust and dirt from the internalcomponents of the cooler by blowing it out with a low-pressure a

D-2MAINTENANCED-2COOLANT TREATMENTRECOMMENDATIONThis procedure is intended to provide a means ofreducing the objectionable amount of fungal and bac-t

D-3MAINTENANCED-3Removing Coolant:a. Drain coolant from the reservoir using clean siphon-ing equipmentb. Coolant level should be drained below the str

E-1TROUBLESHOOTINGE-1COOL ARC® 40If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contac

E-2TROUBLESHOOTINGE-2COOL ARC® 40Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedu

THANK YOU FOR SELECTING A QUALITY PRODUCT BY LINCOLN ELEC TRIC. PLEASE EXAMINE CARTON AND EQUIPMENT FORDAMAGE IMMEDIATELYWhen this equipment is shipp

F-1DIAGRAMSF-1COOL ARC® 40NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific d

F-2DIMENSION PRINTF-2COOL ARC® 402.279.039.10 34.26L11540AFILL CAP

COOL ARC®40NOTES

P-545P-545COOL ARC®40PARTS LIST FORCOOL ARC®40This parts list is provided as an informative guide only.It was accurate at the time of printing. These

P-545-AP-545-ACOOL ARC®4010-11-2011ILLUSTRATION OF SUB-ASSEMBLIES12

Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page andcolumn the desired part is located on for your

P-545-B.1P-545-B.1COOL ARC®40DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MISCELLANEOUS ITEMS (THESE ITEMS ARE NOT ILLUSTRATED)Multi-Lead S25127-1 1 XMulti-Lead S25127-2 1 XLead S25127-3 1 XFlow Diagram M19724 1 X10-11-2011U

P-545-CP-545-CCOOL ARC®4010-11-2011Case Front & Handle Assembly2C2C2B2B2A2A7C7C2D2D11111616202014658101097A7A7B7B1313121225A25A

Case Front & Handle Assembly, Includes: G4279-1 1 X1 Case Front & Handle G3905 1 X2 Connector Assembly, Includes: S24977 1 X2A Connector Plate

SECTION A:WARNINGS CALIFORNIA PROPOSITION 65 WARNINGSDiesel EnginesDiesel engine exhaust and some of its constituents are known to the State of Calif

COOL ARC®4010-11-2011P-545-DP-545-DReservoir & Fan Assembly2A2A2E2E2M2M2N2N2R2R2F2F2Q2Q54A4A4B4B6B6B6C6C2P2P911A1A1B1B1D1D1C1C8A8A8B8B3B3B3G3G3H3H

1 Reservoir Assembly, Includes: G3904 1 X X1A Reservoir Cap S24964-1 1 X X1B Hose Fitting Assembly S24966 1 X X1C Hose Fitting S24967 1 X X1D Rubber

CUSTOMER ASSISTANCE POLICYThe business of The Lincoln Electric Company is manufacturing andselling high quality welding equipment, consumables, and cu

ELECTRIC SHOCK CAN KILL.3.a. The electrode and work (or ground) circuits areelectrically “hot” when the welder is on. Donot touch these “hot” parts wi

WELDING AND CUTTINGSPARKS CAN CAUSEFIRE OR EXPLOSION.6.a. Remove fire hazards from the welding area. Ifthis is not possible, cover them to prevent the

vi vi TABLE OF CONTENTSPageInstallation ...Section

K2187-2 (COOL ARC® 40 230V International)Via Continental European (SCHUKO)- PRONG PLUG220-240VAC 50/60 Hz 1 Phase1.3-1.7 Amps2.0-2.4 Amps 60 psi (

A-2INSTALLATION COOL ARC® 40A-2SAFETY PRECAUTIONSUNPACKING THE COOL-ARC®40The packaging of the Cooler is designed to withstandshipping abuse, and co

A-3INSTALLATION COOL ARC® 40A-3LYING DOWN (HORIZONTAL):Carefully add 2 gallons (7.6 liters) of coolant through afunnel into the coolant reservoir fi