Lincoln-electric IM734 LN-15 WIRE FEEDER User Manual

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OPERATOR’S MANUAL
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:
Copyright © 2002 Lincoln Global Inc.
LN-15 WIRE FEEDER
IM734
July, 2002
For use with machines having Code Number:10865
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built with
safety in mind. However, your overall
safety can be increased by proper
installation ... and thoughtful opera-
tion on your part. DO NOT
INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT. And,
most importantly, think before you
act and be careful.
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Summary of Contents

Page 1 - LN-15 WIRE FEEDER

OPERATOR’S MANUAL• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 21

Page 2 - MAGNETIC FIELDS

GUNS AND CABLES ASSEMBLIESA variety of Lincoln 10' (3.0m) or 15' (4.6m) gun andcable assemblies are available for use with the LN-15,includi

Page 3 - FUMES AND GASES

FEEDING WIRE ELECTRODE• ELECTRIC SHOCK CAN KILL.• When feeding electrode with thegun trigger, the electrode and wiredrive mechanism are always "h

Page 4

B-1OPERATIONLN-15 CONTROL CABLE MODELB-1• ELECTRIC SHOCK CAN KILL.Unless using COLD FEED fea-ture, when feeding with gun trig-ger, the electrode and d

Page 5 - REDRESSEUR

Process Wire Diameter Range Wire Feed Speed RangeGMAW 0.023 - 0.052" (0.6 - 1.3 mm) 50 - 700 ipm (1.3 - 17.8 m/minute)FCAW- Gas Shielded 0.03

Page 6 - Thank You

B-3OPERATIONB-3LN-15 CONTROL CABLE MODELOPERATIONAL FEATURES AND CONTROLS• Voltage control at the LN-15.• Built in flow meter for adjusting shielding

Page 7 - TABLE OF CONTENTS

B-4OPERATION LN-15 CONTROL CABLE MODELB-4LN-15 POWER-UP SEQUENCENormal Power-Up DisplayWhen power is first applied to the LN-15, the displaywill mom

Page 8

B-5OPERATION LN-15 CONTROL CABLE MODELB-5Rotate the WFS knob until the desired parameter isdisplayed.CV/CC Mode:WFS Units:2. Activate and release the

Page 9

B-6OPERATIONB-6LN-15 CONTROL CABLE MODELSPRING TENSION ARMThe spring tension arm sets the clamping pressure ofthe drive rolls on the electrode. The op

Page 10 - INSTALLATION

B-7OPERATIONB-7• Build up of shielding gas may harm health or kill.• Shut off shielding gas supply when not in use.• See American National Standard Z-

Page 11

B-8OPERATIONB-8SETTING ARC SENSING WIRE FEED SPEEDFOR CONSTANT CURRENT OPERATIONWhen using a constant current (formerly variable voltage)power source,

Page 12 - OPERATION

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

Page 13

B-9OPERATIONB-9MAKING A WELD• Connect the work cable to the metal to be welded.The work cable must make good electrical contactto the work. The work m

Page 14

C-1ACCESSORIESC-1FACTORY INSTALLED EQUIPMENT•K1500-2 Gun Receiver Bushing.LN-15 CONTROL CABLE MODELWIRE TYPE ELECTRODE SIZE KP KITSteel Wires: .023-.0

Page 15

D-1MAINTENANCED-1LN-15 CONTROL CABLE MODELELECTRIC SHOCK can kill.• Do not operate with coversremoved.• Turn off power source beforeinstalling or serv

Page 16

E-1TROUBLESHOOTINGE-1LN-15 CONTROL CABLE MODELIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs s

Page 17

E-2TROUBLESHOOTINGE-2LN-15 CONTROL CABLE MODELObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the

Page 18

E-3TROUBLESHOOTINGE-3LN-15 CONTROL CABLE MODELObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the

Page 19

E-4TROUBLESHOOTINGE-4LN-15 CONTROL CABLE MODELObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the

Page 20

F-1DIAGRAMSF-1LN-15 CONTROL CABLE MODELL11657A.03J1,J86CAVITY NUMBERING SEQUENCE(COMPONENT SIDE OF P.C. BOARD)J81,J82651013412J85,J87981614613GENERAL

Page 21 - ACCESSORIES

NOTESLN-15 CONTROL CABLE MODEL

Page 22 - MAINTENANCE

NOTESLN-15 CONTROL CABLE MODEL

Page 23 - TROUBLESHOOTING

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

Page 24

NOTESLN-15 CONTROL CABLE MODEL

Page 25

Now Available...12th EditionThe Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions publishedsince 1933, the Procedure Hand

Page 26

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Page 27 - DIAGRAMS

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Page 28 - LN-15 CONTROL CABLE MODEL

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

Page 29

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Page 30

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

Page 31 - Lincoln Welding School

Thank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much p

Page 32

viviTABLE OF CONTENTSPageInstallation...

Page 33

42 VAC/1/50/60 (110VDC 5Amps Maximum)CONTROL CABLE MODEL500 Amps 60% Duty Cycle350 Amps 100% Duty CycleA-1INSTALLATION LN-15 CONTROL CABLE MODELA-1T

Page 34

A-2INSTALLATION LN-15 CONTROL CABLE MODELA-2SAFETY PRECAUTIONSELECTRIC SHOCK CAN KILL.• Turn off input power to the powersource at the disconnect sw

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