Lincoln-electric IM645 POWER WAVE 450 Water Cooler Upgrade Kit User Manual download pdf

Power Wave 450 Water Cooler

Upgrade Kit

UPGRADE INSTALLATION INSTRUCTIONS

IM645-A

May, 2000

GENERAL DESCRIPTION

This upgrade kit is designed to provide all necessary parts and instruction to replace a G2725 water cooler

assembly with an improved design G3503-[ ] water cooler assembly. The G3503-1 and G3503 Coolers are inter-

changeable as complete units only. These procedures are specified by Lincoln Electric and apply to domestic

Power Wave 450 machines requiring a Lincoln internal water cooler.

SAFETY

Follow all safety guidelines in your power source operator manual and any additional guidelines covered in this

manual.

Table of Contents

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Recommended Tools for Installation or Service . . . . . .2

G3503-[ ] Installation or Service Tool Usage . . . . . . . . .2

G3503-[ ] Water Cooler Upgrade Kit Contents . . . . . . .2

Recommended Coolants . . . . . . . . . . . . . . . . . . . . . . . .2

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . .3

Replacing a G2725 Cooler with a G3503-[ ] . . . . . . . .3

Removing and Installing the G3503-[ ] Cooler . . . . . .4

G3503-[ ] Cooler Periodic Maintenance . . . . . . . . . . .5

G3503-[ ] Cooler Service . . . . . . . . . . . . . . . . . . . . . .5

Parts List for Cooler (P261-K.2, -K.3) . . . . . . . . . . . . .6,7

Figure 1 (Specified Coolant Level) . . . . . . . . . . . . . . .8

Table 1 (Cooler Electrical Harness Pin-outs) . . . . . . .8

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

Date of Purchase:

Serial Number:

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Model:

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Summary of Contents

Page 1 - Upgrade Kit

Power Wave 450 Water CoolerUpgrade KitUPGRADE INSTALLATION INSTRUCTIONSIM645-AMay, 2000GENERAL DESCRIPTIONThis upgrade kit is designed to provide all

Page 2

2RECOMMENDED TOOLS FORINSTALLATION OR SERVICE:• absorbent towels• alcohol wipe• 3 mm allen wrench (G3503 only)• socket wrench• 4 inch long minimum soc

Page 3 - INSTALLATION INSTRUCTIONS

G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KIT3INSTALLATION INSTRUCTIONSREPLACING A G2725 COOLER WITH AG3503-[ ] COOLER1. Preparation:• Always swi

Page 4

G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KIT4l. Attach Power Wave machine label from retrofitkit to its case back.m. Stamp or etch "B"

Page 5 - G3503-[ ] COOLER SERVICE

G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KIT5G3503-[ ] COOLER PERIODIC MAINTENANCE1. Preparation:• Always switch off the Power Wave machine power

Page 6 - COOLER ASSEMBLY PARTS

6G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KIT121036813413113523322614153731222624262827929262526216227425261926205301920161718P-261-K.2 P-261-K.2

Page 7

7G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KITRecommended Spare Parts are Highlighted in BoldPowerwave 450 Water Cooler Upgrade Assembly, G3503 &

Page 8

0.25 to 0.50inchesFigure 1. Specified coolant level.Visible Coolant LevelRear Panel ofPower WaveReservoir ScreenTABLE 1COOLER ELECTRICAL HARNESS PIN-O

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Lincoln-electric IM645 POWER WAVE 450 Water Cooler Upgrade Kit User Manual

Browse online or download User Manual for Equipment Lincoln-electric IM645 POWER WAVE 450 Water Cooler Upgrade Kit. Lincoln Electric IM645 POWER WAVE 450 Water Cooler Upgrade Kit User Manual

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