Lincoln-electric IM614 Aluminum Drive Roll Kits User Manual download pdf

Aluminum Drive Roll Kits

INSTALLATION INSTRUCTIONS

Sales and Service through Subsidiaries and Distributors Worldwide

22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. (216) 481-8100

World's Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors

IM614

October, 1997

KP1507 Series

GENERAL DESCRIPTION

The KP1507 series of drive roll kits contain a number of components, in addition to the drive rolls, to optimize the

wire feeder for aluminum feeding. These components are specifically designed to protect the aluminum wire

from abrasion and deformation, thereby avoiding many common aluminum feeding problems.

The provided plastic wire conduit and conduit bushing protect the wire from abrasion on it’s way into the wire

guides. The low friction plastic split wire guides protect the wire from abrasion, and support the wire as close as

possible to the drive rolls. The drive rolls have a special groove shape and finish. In addition, lower pressure

springs are provided for installation in the pressure door (except for kit KP1507-3/32A (2.4mm)). These springs

are optimized for aluminum feeding.

SAFETY

Follow all safety guidelines in your power source and feeder operators manuals and any additional guidelines

covered in this manual.

Table of Contents

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

General Description . . . . . . . . . . . . . . . . . . . . . .1

Contents of Kit . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Conduit & Bushing . . . . . . . . . . . . . . . . . . . . . .3

Drive Roll & Wire Guide . . . . . . . . . . . . . . . . . .4

Pressure Door Spring . . . . . . . . . . . . . . . . . . .5

Operation & Feeding Recommendations . . . . . .7

Fast Mate Guide Tubes . . . . . . . . . . . . . . . . . .7

Guns, Liners and Tips . . . . . . . . . . . . . . . . . . .8

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Summary of Contents

Page 1 - Aluminum Drive Roll Kits

Aluminum Drive Roll KitsINSTALLATION INSTRUCTIONSSales and Service through Subsidiaries and Distributors Worldwide22801 St. Clair Ave. Cleveland, Ohio

Page 2 - KIT SIZES & CONTENTS

2Item 1 Item 2 Item 3Item 4Item 5 Item 6Item 7 Item 8Items 9,10 & 11Drive Rolls (Qty 4) Inner Wire Guide Outer Wire GuideConduit BushingPressure S

Page 3 - INSTALLATION INSTRUCTIONS

KP1507 SERIES ALUMINUM DRIVE ROLL KIT3INSTALLATION INSTRUCTIONSThe installation instructions are divided into three sec-tions:1. Conduit bushing and c

Page 4 - INSTALLATION

KP1507 SERIES ALUMINUM DRIVE ROLL KIT42. DRIVE ROLL AND WIRE GUIDEINSTALLATIONRefer to figure 3 and follow the following steps:1. Turn off the welding

Page 5 - Direction

KP1507 SERIES ALUMINUM DRIVE ROLL KIT53. PRESSURE DOOR SPRINGINSTALLATIONNote: This does not apply to the KP1507-3/32A kit,which retains the original

Page 6 - Direction of wire feeding

KP1507 SERIES ALUMINUM DRIVE ROLL KIT66 Remove Item 6 (Spring Retaining Rod) by grasp-ing Item 12 (Adjustment Knob) and sliding it out ofItem 1 (Press

Page 7 - OPERATION

KP1507 SERIES ALUMINUM DRIVE ROLL KIT717. Place Item 3 (Cover Plate) into Item 1 (PressureDoor). Using the 7/64 Hex Key Wrench tightenItem 8 (#6-32 1.

Page 8 - GUNS, LINERS and TIPS

8GUNS, LINERS and TIPSThe following are the various Magnum guns recom-mended for feeding aluminum when the appropriateliners and contact tips are inst

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Lincoln-electric IM614 Aluminum Drive Roll Kits User Manual

Browse online or download User Manual for Equipment Lincoln-electric IM614 Aluminum Drive Roll Kits. Lincoln Electric IM614 Aluminum Drive Roll Kits User Manual

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