Lincoln-electric IM514 CLASSIC I User Manual

OPERATOR’S MANUALSafety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety in mind. However, youroverall safety c

A-3INSTALLATIONCLASSIC IA-3LINCOLNELECTRICELECTRIC®PRE-OPERATION INSTALLATIONSafety PrecautionsExhaust Spark ArresterSome federal, state, or local law

A-4INSTALLATIONCLASSIC IA-4LINCOLNELECTRICELECTRIC®Polarity Control and Cable SizesWith the engine off, route the electrode and workcables through the

A-5INSTALLATIONCLASSIC IA-5LINCOLNELECTRICELECTRIC®PRE-OPERATION SERVICEREAD the engine operating and maintenance instruc-tions supplied with this mac

B-1OPERATIONB-1CLASSIC IENGINE OPERATIONOperate the welder with the doors closed. Leavingthe doors open changes the designed air flow and cancause ov

B-2OPERATIONB-2CLASSIC IControl of Welding CurrentDO NOT TURN THE “CURRENT RANGE SELEC-TOR” WHILE WELDING because the current mayarc between the conta

B-3OPERATIONB-3CARBURETOR DEICING KITUSAGE INSTRUCTIONS FOR SEA-SONAL CHANGE OVERELECTRIC SHOCK can kill.• Do not operate with panels open.• Disconnec

C-1ACCESSORIESC-1CLASSIC ILINCOLNELECTRICELECTRIC®OPTIONAL FEATURES(field Installed)Accessory Set (K702)Includes 35 ft (10.7m) electrode and 30 ft (9.

D-1MAINTENANCED-1CLASSIC ILINCOLNELECTRICELECTRIC®MAINTENANCEGeneral Instructions1. Blow out the welder and controls with an air hoseat least once eve

D-2MAINTENANCED-2CLASSIC ILINCOLNELECTRICELECTRIC®BearingsThis welder is equipped with a double-shielded ballbearing having sufficient grease to last

E-1TROUBLESHOOTINGE-1CLASSIC ILINCOLNELECTRICELECTRIC®If for any reason you do not understand the test procedures or are unable to perform the tests/r

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

E-2TROUBLESHOOTINGE-2CLASSIC ILINCOLNELECTRICELECTRIC®Observe all Safety Guidelines detailed througout this manualIf for any reason you do not underst

E-3TROUBLESHOOTINGE-3CLASSIC ILINCOLNELECTRICELECTRIC®Observe all Safety Guidelines detailed througout this manualIf for any reason you do not underst

E-4TROUBLESHOOTINGE-4CLASSIC ILINCOLNELECTRICELECTRIC®Observe all Safety Guidelines detailed througout this manualIf for any reason you do not underst

E-5TROUBLESHOOTINGE-5CLASSIC ILINCOLNELECTRICELECTRIC®Observe all Safety Guidelines detailed througout this manualIf for any reason you do not underst

E-6TROUBLESHOOTINGE-6CLASSIC ILINCOLNELECTRICELECTRIC®ELECTRONIC IDLER TROUBLESHOOTING GUIDEEngine Will Not Return to Idlein Approximately 15 Second

F-1DIAGRAMSF-1CLASSIC IMOTOR+GROUNDGROUNDTO BASETO ENGINEEXCALTERNATORSB+STARTINGOIL PRESSURESWITCHGAUX POWERRECEPTACLE600BBRTO EXCITEROUTPUT-+EEBF115

F-2DIAGRAMSF-2CLASSIC IPART NO.WELDER A BCDEFGHACONTROL PANELFGBHDECOHOLEOMOUNTINGHOLEN.A.N.B.NOTES:OIL AND WATER IN ENGINE,BUT NO FUEL.N.A. CENTER O

CLASSIC 1P-292P-292PARTS LIST FORCLASSIC IThis parts list is provided as an informative guide only.This information was accurate at the time of printi

6-4-97CLASSIC 1P-292-AP-292-AILLUSTRATION OF SUB-ASSEMBLIES11092568104773

6-4-97CLASSIC 1Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not liste

LINCOLNELECTRICELECTRIC®iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe r

6-4-97CLASSIC 1Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not liste

CLASSIC 1NOTES

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MISCELLANEOUS ITEMS (THESE ITEMS ARE NOT ILLUSTRATED)Plug & Lead Assembly (P10) S14165-436 1 XPlug & Lead Assembly (J5 - J8) S14165-438 1 XPlu

6-4-97CLASSIC 1P-292-CP-292-CCase Front Assembly6B3A3B5822216A{13C2B2D4B4C20B915B19A11A20A23A23B23C24A24C24D113E13B{2C2E2F2G2H2A13A13D13F17B17C17D17A7

1 Front Panel Welded Assembly (Non CSA) L8703-4 1 X1 Front Panel Welded Assembly ( CSA) L8703-5 1 X2A Selector Switch Assembly M13335 1 X2B #10-24 x 1

20B Self Tapping Screw S8025-92 2 X21 Plug Button T14659-1 2 X22 Choke Control S7525-16 1 X23A #10-24 x 1.75 Round Head Screw CF000127 4 X23B Tube S10

CLASSIC 1NOTES

6-4-97CLASSIC 1P-292-DP-292-DEngine & Accessaries117A7B8A8B 8C7C7D7E10B10B12C12B913B13A12D12E14B}13C13D}14C14D14A6A6B6C115H5B5A15B15C15D15E15F15

Engine Assembly, Includes: L9018 1 X1 Engine (Continental TM27 Engine) M16965 1 X2 Hose Elbow T13776 1 X3 Solenoid Assembly See P-292-H 1 X4 Coupling

LINCOLNELECTRICELECTRIC®FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe eq

6-4-97CLASSIC 1P-292-EP-292-EExciter Frame, Armature Assembly17181916183A3B7131410111220923222182A2B2C1A1B

1A Exciter End Cover L2594 1 X1B Screw - To Mount Exciter Cover S9225-8 2 X2A Exciter Lock Nut T6225-1 1 X2B Exciter Lock Nut Locking Washer T7090-1 1

6-4-97CLASSIC 1P-292-FP-292-FGenerator Frame, Rotor, Armature & Coupling1213111516A16B17SuppliedwithEngine18192019102524212322Supplied with Engine

Generator Frame Assembly, Includes: (1 thru 9) L8706-2 1 X1 Welder Frame L8986 1 X2 Main Pole Lamination Assembly S10745-6 4 X3 Main Pole Shunt Field

6-4-97CLASSIC 1P-292-GP-292-GFuel Tank Assembly321A1B7959698411C11B11D11H10D10C10B}11G11F11E10A1C1D1E11A

1A Fuel Tank L3398-16 1 X1B 3/8-16 x 2.00 Hex Head Cap Screw CF000071 4 X1C Plain Washer S9262-56 8 X1D Lock Washer E106A 4 X1E 3/8-16 Hex Nut CF00006

6-4-97CLASSIC 1P-292-HP-292-HSolenoid & Mounting Assembly1M1L1J1H1G1K1B1C1A1F1E1D1N1P

Solenoid Mounting Assembly, Includes: M16992 1 X1A Idler Solenoid Bracket S20651 1 X1B Solenoid S14885-4 1 X1C Spacer T13538 1 X1D #8-32 x .50 Round H

6-4-97CLASSIC 1P-292-JP-292-JGenerator & Exciter BrusH Holder Assemblies3{4}1A}251B678981011B11A121415131716

Generator Brush Holder Assembly, M6924-2A 4 XIncludes: (1B thru 11B)1A Brush (Not part of assembly) T2687 8 X1B Spring & Clip Assembly T8495 2 X2

LINCOLNELECTRICELECTRIC®ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instruc-tions et les précautions de sû

6-4-97CLASSIC 1P-292-KP-292-KBase & Lift Bale Assembly21B1A1D1H3A3B3C3D1C5A67A7B45B5C5D1E1F1G

1A Battery M9399-4 1 X1B Cap (Insulates Negative Terminal) T14654 1 X1C Battery Bracket S12128 1 X1D Carriage Bolt T11888 2 X1E Plain Washer S9262-23

6-4-97CLASSIC 1P-292-LP-292-LRadiator Assembly1F1G1A1B1B4B924B87A{1C1D1E6C6A6B3{4C4D4E4A5B5A5C7B7C7D

1A Radiator Shell L5163-1 1 X1B 5/16-18 x 1.50 Hex Head Cap Screw CF000081 2 X1C Plain Washer S9262-121 4 X1D Lock Washer E106A-3 2 X1E 5/16-18 Hex Nu

6-4-97CLASSIC 1P-292-MP-292-MCovers2B5B8A8C109D9B9C9A31112131A6B6B141A5B2A4B6A6C6D4A{6C6D}1B1C}7A 7B7C7D

1A Door L6659-E 2 X1B Door Hinge Pin S20295 4 X1C Retaining Ring S9776-62 8 X2A Door Hook Assembly, Includes: S10656-3 2 XDoor Hook M16698-1 1 XDoor

CLASSIC 1NOTES

Now Available...12th EditionThe Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions publishedsince 1933, the Procedure Hand

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Thank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much p

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

viMASTER TABLE OF CONTENTS FOR ALL SECTIONSPageInstallation ...

A-1INSTALLATIONCLASSIC IA-1LINCOLNELECTRICELECTRIC®TECHNICAL SPECIFICATIONS – CLASSIC IProductNameDescription Horsepower OperatingSpeedsDisplacement

A-2INSTALLATIONCLASSIC IA-2GENERAL DESCRIPTIONThe Classic I is a heavy duty engine driven DC arcwelding power source capable of providing DC con-stant