Lincoln-electric IM294 LN-9 SEMIAUTOMATIC WIRE FEEDER User Manual

LN-9 SEMIAUTOMATIC WIRE FEEDEROPERATOR’ S  MANUALIM294-CJune, 2010Safety Depends on YouLincoln arc welding and cuttingequipment is designed and

P-127-MP-127-M1233329305 252326221718191411109Part Numbers Part Numbers Part Numbers Part Numbers1-96CONTROL BOXLN9F, LN9FH & LN9F GMAL72016-28-85

10-04-2005ITEM DESCRIPTION PART NO. QTY.1234567891 Control Box Welded Assembly M13655-1 1 X(LN-9F Above Code 9100)1 Control Box Welded Assembly M136

P-127-NP-127-N1 2 7 83915141365417 18 19222021AAFRONT VIEWREAR VIEWPart Numbers Part Numbers Part Numbers Part Numbers1-96DOOR ASSEMBLYLN9F, LN9FH, &a

Door Assembly, Includes: L6023 1 X • • •Door Assembly (LN9F Only), Includes: L6185-1 1 • X • •Door Assembly (LN9FH Only), Includes: L6185-2 1 • X • •D

K317 DUAL PROCESS KITP-127-PP-127-P234675116 1714 151312108Part Numbers Part Numbers Part Numbers Part Numbers1-96M1352410-8-82GLN9 AND LN9 GMA

01-01-2007LN9 AND LN9 GMAITEM DESCRIPTION PART NO. QTY.1234567891 Mounting Bracket M13696 1 X2 Toggle Switch T13381 2 X3 Caution Decal T13470 1 X4 Na

K319 DUAL PROCEDURE KITP-127-RP-127-RPart Numbers Part Numbers Part Numbers Part Numbers1-96L605511-5-82M1 2 367515109LN9 AND LN9 GMA

ITEM DESCRIPTION PART NO. QTY.1234567891 Control Box L6054 1 X2 Rheostat Knob T10491 4 X3 Cover M13652 1 X4 Insulation S16384 1 X5 P.C. Board Assembl

P-127-SP-127-S631452Part Numbers Part Numbers Part Numbers Part Numbers1-96M136472-10-95DINSTRUMENT PANELLN9F, LN9FH & LN9F GMALN9 AND LN9 GMA

Sub Panel Assembly, Includes: (Below Code 8000)M13647 1 XSub Panel Assembly, Includes: (Above Code 8000 LN9F & FH) M13647-1 1 XSub Panel Assembly,

.068”-5/64 Cored KP653-3/32 KP2139-8 S14541-3/32 (2 Req”d) KP2125-5 KP2125-8 S13342-3/32(.062) 1/16 Cored or Solid* KP653

NOTESLN9 AND LN9 GMA

K318 DUAL PROCESS CONTACTOR KITP-127-UP-127-UPart Numbers Part Numbers Part Numbers Part Numbers1-96222123252629302824272323519181716151431AA456831203

1 Case M13673-1 ø1X•1 Case M13673-2 1 • X2 Wraparound L3153 1 X X3 Contactor (Less NVR Coil) L4300-31A 1 X •3 Contactor (Less NVR Coil) L4300-33A 1 •

7/64”-.120& 2.8-3.0 mmCored KP545-120 KP2123-4 T12057-120 S12722-120 KP2119-1 KP2131-1 KP2129-4.068 & 3/321.7-2.4 mm KP545-3/32 KP2123-5 T1205

STAND ASSEMBLY FOR READI-REEL(K377)P-125-NP-125-NPar t Number s Par t Numbers Part Number s Par t Number s11-25-97L694012-19-85G133110CURRENT MOLDE

-1 Wire Reel Support Assembly L6831-3 ø1XXX2 Wire Reel Shaft Assembly M14511 1 X • •2 Spindle Assembly M14935 1 • X X3 Readi-Reel Adapter K363-P 1 X

STAND ASSEMBLY FOR 14 POUND REEL(K378)P-125-OP-125-OPar t Number s Par t Numbers Part Number s Par t Number s1-28-2002921221213141034587624112021

1 Wire Reel Support Assembly L6831-3 ø1X2 Wire Reel Housing, Includes: S17069-2 1 XHousing M11940 1 XWire Sheath T14800 1 XWire Sheath Insulating Blo

LN-6 Power Input Cable Assembly, Includes: K164* 1Control Cable Assembly, Includes: L4700-B* ø1Amphenol Connector (Female) S12020-11 1Amphenol Connect

50 AND 60# WIRE REEL SUPPORTP-107-OP-107-OPar t Number s Par t Numbers Part Number s Par t Number s07-26-20053 211013876549876541112L4699

LN-6, LN-7, LN-8 & LN-9 Wire Reel Support Assembly, Includes: L4699-2 1 X X • • X •LN-7 Wire Reel Support Assembly, Includes: L4959-2 1 • • X • •

Reel Mounting Shaft Assembly, Includes: M12460 1 X • •Reel Mounting Shaft Assembly, Includes: M12908 1 • X •Reel Mounting Shaft Assembly, Includes: M1

HAND CRANK ASSEMBLYLN-6, LN-7, LN-8 and LN-9P-107-RP-107-RPar t Number s Par t Number s Par t Number s Par t Number s01-30-2003Hand Crank Assembly

FLUX TANK(LN-6, LN-7, LN-8 and LN-9)P-107-SP-107-SPar t Number s Par t Numbers Part Number s Par t Number s3-15-82L4695-49-19-80J30112324252122N.E.

Flux Tank Assembly, Includes: K320 1 X • •Flux Tank Assembly, Includes: L4695-4 1 • X •Flux Tank Assembly, Includes: L4695-2 1 • • X1 Flux Tank G1204

Undercarriage, Includes: K163 1 X •Undercarriage, Includes:(Standard Equip.)1•X2 Handle M10469-1 1 X X3 Casters S11124 2 X X4 Base, Platform Type (Dis

NOTES

MECHANIZED TRAVEL POWER PACK: K161P-107-V.aP-107-V.aPar t Number s Par t Numbers Part Number s Par t Number s05-10-2005G142910-23-81N93314342314131

Mechanized Travel Power Pack, Includes: K161* 1 X X1 Case Welded Assembly M9734 1 X X2 Mag-Amp Assembly, Includes: L3524-1 1 X XCore and Coil Assembly

CONTACTOR KIT: K240P-107-W.2.aP-107-W.2.a23 1124 13146 711 1025242322212019181716Par t Number s Par t Numbers Part Number s Par t Number s6-20-86L5

1 Case M12799 12 “Power Source” Lead S15017-12 13 Contactor Jumper S13472-3 24 “Auto Equipment” Lead S15017-11 15 Warning Decal T13470 16 Wraparound L

tGun Drive Unit Assembly, Includes: K110 11 Mounting Clamp M9108 12 Thumb Screw T9078-3 13 Control Cable and Plug S11837 15 Grommet T9274-1 26 Truss H

Gun Drive Gear Case Assembly, Includes: L3569 11 Gear Box L3568 12 Needle Bearing S10116-2 33 Retaining Ring S9776-9 34 Vertical Shaft Assembly S11160

• World's Leader in Welding and Cutting Products •  • Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio

Input Power (115VAC, 4.5A) is supplied by the power souce.Connect to appropriate Lincoln power source as follows:

Sec. N2.3.2 (continue) 9. Actual Value Push Button: This button us used to allow the meter to be changed from a preset readout to a readi

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc wh

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parraiss

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••

01-01-2007ITEM DESCRIPTION PART NO. QTY.123456789Work Jack T14280 1Input Amphenol S12021-12 1Output Amphenol S12021-3 1Heat Sink (LN9 & LN9H) (Pa

NOTESLN9 AND LN9 GMA

CONTROL BOXLN9 & LN9 GMA(2-Roll & 4-Roll)P-127-CP-127-CPart Numbers Part Numbers Part Numbers Part Numbers1-28-2002LN9 AND LN9 GMA145A6A6B5D10

LN9 AND LN9 GMAITEM DESCRIPTION PART NO. QTY.1234567891 Cover Assembly (Below Code 8200) M12216-1 1 X •1 Cover Assembly ( Code 8200 to Code 9000) M12

P-127-DP-127-DPart Numbers Part Numbers Part Numbers Part Numbers1-961234A4B58C761098A8BHINGED DOOR ASSEMBLYLN9 & LN9 GMA(2-Roll & 4-Roll)LN9

ITEM DESCRIPTION PART NO. QTY.123456789Use Column 1 for LN9, LN9H, LN9 GMA (2 Roll Drive)Use Column 2 for LN9, and LN9 GMA (4 Roll Drive)LN9 AND LN9

P-127-EP-127-EPart Numbers Part Numbers Part Numbers Part Numbers1-28-2002BASE PLATFORMLN9 & LN9 GMA(2-Roll & 4-Roll)LN9 AND LN9 GMA123456Part

01-01-2007LN9 AND LN9 GMAITEM DESCRIPTION PART NO. QTY.1234567891 Base Assembly (Below Code 8000) L5778-4 1 X •1 Base Assembly (Code 8178 thru 8180

P-127-FP-127-FPart Numbers Part Numbers Part Numbers Part Numbers1-961A1B1C1D8C8B8B8B8C8C8BNot Sold91110B1310C234367B8C7A7D158A125B5C5A5D10A8ACONTROL

LN9 AND LN9 GMA10-20-2006ITEM DESCRIPTION PART NO. QTY.1234567891A Self Tapping Screw S8025-14 3 X1B Trigger P.C. Board M13861-3 1 X1B Trigger P.C.

P-127-GP-127-GPart Numbers Part Numbers Part Numbers Part Numbers1-963416152C61310A17147D7C9B10B10C510C9A19C9D11A11B122A2B87A7BMETER PANEL ASSEMBLYLN9

ITEM DESCRIPTION PART NO. QTY.1234567891 Meter Housing (Below Code 9900) L4753 ø 1XXX1 Meter Housing (Above Code 9900) L4753-1 1 • • X2A Actuator &a

P-127-HP-127-HPart Numbers Part Numbers Part Numbers Part Numbers12-22-20091A1A1B1B23A3A3B3B3C3C5674A4A4B4B8911A11A11B11B101012A12A12C12C12D12D12E12E1

Wire Drive Motor & Gear Box Assembly, Includes:L5743-10 X • • •Wire Drive Motor & Gear Box Assembly, Includes:L5743-3 ø1X•••Wire Drive Motor &

01-01-2007P-127-H.2P-127-H.2Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration13 Gearbox M14310-1

NOTESLN9 AND LN9 GMA

P-127-JP-127-JPart Numbers Part Numbers Part Numbers Part Numbers1-28-2002WIRE DRIVE, MOTOR & GEAR BOX ASSEMBLYLN9 GMA & LN9F GMA(4-Roll)LN9 A

05-06-2006ITEM DESCRIPTION PART NO. QTY.123456789Gear Box Asbly (LN9F GMA 4 Roll), Includes:G2262-3 1 XGear Box Asbly (LN9 GMA 4 Roll), Includes:G22

02-13-2006LN9 AND LN9 GMAITEM DESCRIPTION PART NO. QTY.12345678920 Gear Box Mounting Plate S20331 1 X21 1/4-20x.625 Flat Head Screw CF000345 2 X22 Sw

NOTESLN9 AND LN9 GMA

P-127-KP-127-KPart Numbers Part Numbers Part Numbers Part Numbers10-26-20077810B10B10A10A911A11A11B11B11C11C5615D15D15B15B15C15C13B13B141413A13A171719

ITEM DESCRIPTION PART NO. QTY.123456789P-127-K.1P-127-K.1# Indicates a Change This PrintingSub Assembly Illustration Sub Assembly Illustration Sub As

10-26-2007LN9 AND LN9 GMAITEM DESCRIPTION PART NO. QTY.12345678920 Gear Box Insulation T15049 1 X21 Gear Box Mounting Plate S17979 1 X22A 1/4-20x.75

NOTESLN9 AND LN9 GMA

P-127-LP-127-LPart Numbers Part Numbers Part Numbers Part Numbers1-17-971A1B23A3B3C4A4B567891011A11B14A14B14D14A12A12E12D12K12C1512B1312F12G12H12J14C1

01-01-2007LN9 AND LN9 GMAITEM DESCRIPTION PART NO. QTY.123456789Wire Drive and Gear Box Assembly G2223-1(LN9F, 4-Roll), includes:Wire Drive and Gear

ITEM DESCRIPTION PART NO. QTY.12345678917A Conductor Block S19830 1 X17B 1/4-20x1.50 Hex Head Cap Screw CF000141 1 X17C Plain Washer S9262-23 2 X17D

NOTESLN9 AND LN9 GMA