Lincoln Electric INVERTEC V160-S User Manual

INVERTEC V160-S™OPERATOR’S MANUALIM737-AAugust, 2007Safety Depends on YouLincoln arc welding and cuttingequipment is designed a nd buil twith safety i

A-3INSTALLATION V160-SA-3Fuse the input circuit with time delay fuses marked “D”or delay type1circuit breakers. Using fuses or circuitbreakers small

A-4INSTALLATION V160-SA-4OUTPUT CONNECTIONSELECTRIC SHOCK can kill.• Keep the electrode holder andcable insulation in good condition.• Do not touc

A-5INSTALLATION V160-SA-5QUICK DISCONNECT PLUG (FOR STICK ELEC-TRODE CABLE)A quick disconnect system is used for the weldingcable connections. The s

B-1OPERATIONV160-SB-1Read and understand this entire section beforeoperating your machine.SAFETY INSTRUCTIONSELECTRIC SHOCK can kill.• Do not touch el

B-2OPERATIONB-2REAR CONTROL PANEL1. Power Switch: Controls the input power to themachine. Make sure the machine is properly con-nected to the input su

B-3OPERATIONB-37. Remote LED: This indicator will turn on when aremote control is connected to the machine via theremote control connector. Using a r

B-4OPERATIONB-4V160-SDIP SWITCH FUNCTIONSThis section has 8 DIP switch functions of the V160-S. Read and understand the functions before makingany ch

B-5OPERATIONB-5DIP Switch 6: European/USA MachineConfigurationThis configures several functions of the V160-S asrequired by the European and USA marke

C-1ACCESSORIESC-1OPTIONAL ACCESSORIESAND COMPATIBLE EQUIPMENTFactory Installed Electrical Holder and Cable AssemblyWork Cable and ClampStrap PacketI

D-1MAINTENANCED-1V160-SSAFETY PRECAUTIONSELECTRIC SHOCK can kill.• Have an electrician install and serv-ice this equipment.• Turn the input power off

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

E-1TROUBLESHOOTINGE-1V160-SIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

E-2TROUBLESHOOTINGE-2V160-SObserve all Safety Guidelines detailed throughout this manualPROBLEMS(SYMPTOMS)POSSIBLE AREAS OFMISADJUSTMENTS(S)RECOMMENDE

E-3TROUBLESHOOTINGE-3V160-SIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your

E-4TROUBLESHOOTINGE-4V160-SObserve all Safety Guidelines detailed throughout this manualPROBLEMS(SYMPTOMS)POSSIBLE AREAS OFMISADJUSTMENT(S)RECOMMENDED

F-1DIAGRAMSF-1V160-SNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram

F-2DIAGRAMSF-2V160-SNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram

NOTES V160-S

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

ivSAFETYivMar. ʻ93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

vvThank Youfor selecting a QUALITY product. We want you to take pride inoperating this product ••• as much pride as we have in bringingthis product to

vi vi TABLE OF CONTENTSPageInstallation...

A-1INSTALLATION V160-SA-1Input Circuit115V (20A Plug and Branch)115V (30A Branch)230V (30A Branch)230V (30A Branch)Maximum Open Circuit Voltage48 Vo

A-2INSTALLATION V160-SA-2Read entire installation section before startinginstallation.SAFETY PRECAUTIONSELECTRIC SHOCK can kill.• Only qualified per