Lincoln-electric IM684 RED-D-ARC ZR-10 User Manual

RED-D-ARCZR-10IM684February, 2001 Red-D-Arc Spec-Built Welding EquipmentThis RED-D-ARC welder is built to RED-D-ARC Extreme Dutydesign specifications

A-3INSTALLATION ZR-10A-3SAFETY PRECAUTIONSADDITIONAL SAFETY PRECAUTIONSAlways operate the welder with the roof and casesides in place as this provid

• Typical conditions of use, i.e., travel speed; rough-ness of surface on which the trailer will be operat-ed; environmental conditions; like mainten

A-5INSTALLATION ZR-10A-5ANGLE OF OPERATIONInternal combustion engines are designed to run in alevel condition which is where the optimum perfor-manc

A-6INSTALLATION ZR-10A-6CONNECTION OF THE LN-7 TO THE ZR-10• Shut the welder off.• Connect the LN-7 and the K240 contactor kit perinstructions on th

B-1OPERATIONZR-10B-1Welder Controls - Function and OperationENGINE “ON-OFF” SwitchWhen placed in the “ON” position, this switchenergizes the engine ig

ZR-10B-2OPERATIONB-2“ CONTROL” SWITCHProvides a fine welding current adjustment within theRange Switch settings in the STICK/TIG mode andwelding volta

WELDING PROCESSSTICK (CONSTANT CURRENT) WELDINGConnect welding cables to the "TO WORK” and"ELECTRODE” studs. Start the engine. Set the"

B-4OPERATIONB-4WIRE FEED WELDING PROCESSES(Constant Voltage)The only Innershield®electrode recommended for usewith the ZR-10 is NR®-211-MP. The electr

B-5OPERATIONB-5460 Volt 3 Phase Receptacle with GroundThe 460 volt receptacle can supply 12.5 amps of 3phase power, or up to 15 amps of single phase p

B-6OPERATIONB-6ZR-10Load From115V/230VDual Voltage Each Half of Total FromReceptacle Each 115V Both 115VDuplex Duplexes0 15 40*2.2 KW 15 40*4

ZR-10FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be run

B-7OPERATIONB-7ZR-10STANDBY POWER CONNECTIONSThe ZR-10 is suitable for temporary, standby, or emer-gency power using the engine manufacturer’s recom-m

B-8OPERATIONB-8ZR-10Connection of ZR-10 to premises wiring must bedone by a licensed electrician and must complywith the National Electrical Code and

ZR-10C-1ACCESSORIESC-1OPTIONAL EQUIPMENT (Field Installed)K957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERSFor road, off-road and in-plant and ya

ZR-10D-1MAINTENANCED-1SAFETY PRECAUTIONS• Have qualified personnel do the maintenancework. Turn the engine off before working insidethe machine. In so

D-2MAINTENANCED-2ENGINE ADJUSTMENTSOVERSPEED IS HAZARDOUSThe maximum allowable high idle speed for thismachine is 3750 RPM, no load. Do NOT tamperwith

ZR-10E-1TROUBLESHOOTINGE-1If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourL

E-2TROUBLESHOOTINGE-2Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or are u

E-3TROUBLESHOOTINGE-3Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or are u

F-1DIAGRAMSF-1ZR-10ST A RT E RCR 1ST A RT E RSOLENOID12 VO LTIDLERSOLENO IDBATTERYSWITCHHOU R M ETER5E5DS4224"S4" SHO W NIN "HI"PO

F-2F-2ZR-10CONNECTION OF ZR-10 TO LN-7 & K240 CONTACTOR KITWARNING: Turn the power off when making connections.N.A. Use power source polarity swit

ZR-10iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when

F-3DIAGRAMSF-3ZR-10CENTER OF GRAVITY WITH OIL IN ENGINE AND FUEL TANK EMPTY. FOR OIL FILTER REMOVAL42.003-15-00AM1972521.21COF SHAFTL9.319.298.802

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

ZR-10FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Instal

ZR-10ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui

Thank Youfor selecting a QUALITY product. We want you to take pride inoperating this product ••• as much pride as we have in bringingthis product to y

viviTABLE OF CONTENTSPageInstallation...

A-1INSTALLATION ZR-10A-1TECHNICAL SPECIFICATIONS: ZR-10 (K1786-2) INPUT - GASOLINE ENGINERATED OUTPUT - WELDERHEIGHT WIDTH DEPTH WEIGHT30.3 in. 19.2

A-2INSTALLATION ZR-10A-2SPECIFICATIONSAC STICK / TIG (CC) OUTPUTA 225 OUTPUT RANGEB 50 OUTPUT RANGEABOUTPUT AMPSOUTPUT VOLTS AC (RMS)050 100 150