Lincoln-electric IM586 STT-10 Head & Controls User Manual

STT-10 Head & ControlsBoom Mount or Bench ModelsOPERATOR’S MANUALIM586-BAugust, 2007Safety Depends on YouLincoln arc welding and cuttingequipment

A-2INSTALLATION STT-10A-2The 10 Series Wire Drive assemblies include a heavy dutyhead with an externally changeable gear ratio and 4 drivenroll driv

A-3INSTALLATION STT-10A-3Mounting Synergic 7F Wire Drive Unit Mount the wire feed unit by means of the insulated mountingbracket attached to the bot

A-4INSTALLATION STT-10A-4Electrode RoutingThe electrode supply may be either from reels, Readi-Reels, spools, or bulk packaged drums or reels.Observ

A-5INSTALLATION STT-10A-5WIRE FEED DRIVE ROLL KITSNOTE: The maximum rated solid and cored wiresizes for each wire drive head and selecteddrive ratio

A-6INSTALLATION STT-10A-66) Install each drive roll by pushing over shaft until itbutts up against locating shoulder on the drive rollshaft. (Do N

A-7INSTALLATION STT-10A-7Gun Cable Connection with Fast-MateConnection1. Check that the drive rolls, feeder guide tubes andgun connector guide tube

A-8INSTALLATION STT-10A-8ELECTRICAL INSTALLATIONInput Cable: STT-10 Control to PowerSourceAvailable Cable Assemblies:K1758 Consists of an 8-conducto

A-9INSTALLATION STT-10A-9OPTIONAL FEATURESINSTALLATIONK1758 Input Cable AssemblySee “Electrical Installation” for instructions.Dual Procedure Switch

B-1OPERATIONB-1Setting the DIP SwitchThe DIP switch is labeled with an “ON” arrow showingthe on direction for each of the 8 individual switches inthe

4-Step Trigger Mode Operation SelectionThe STT-10 Control is set up for 4-Step Trigger modeoperation with or without weld current interlock by set-tin

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

B-3OPERATIONB-3Keypad and Display DescriptionKeypad - Eight key, membrane type with "snap" tac-tile feel and embossed domes. Long life desig

B-4OPERATIONB-4Trigger Mode SelectionTrigger Mode Select key- enables operator tochoose mode of operationshown by the indicatorlights. Pressing key

B-5OPERATIONB-5Range Select key - enables operator tochoose which weld parameter to set the maxi-mum or minimum range. Pressing the keycauses the rang

B-6OPERATIONB-6WIRE REEL LOADING - READI-REELS,SPOOLS OR COILS To Mount a 30 Lb. (14 kg) Readi-Reel Package(Using the Molded Plastic K363-P Readi-Reel

B-7OPERATIONB-7To Mount a 50-60 Lb. (22.7-27.2 kg) Coil:(Using K1504-1 Coil Reel) (For 50-60 lb Readi-Reels a K438 Readi-Reel Adapter must be used).Th

B-8OPERATIONB-81) Press end of gun against a solid object that iselectrically isolated from the welder output andpress the gun trigger for several s

B-9OPERATIONB-9WIRE REEL CHANGINGAt the end of a coil, remove the last of the old electrodecoil from the conductor cable by either pulling it out atth

TABLE C.1 – DRIVE ROLL AND GUIDE TUBE KITSWire Size4-Roll 4-RollDH Drive Single Drive(4-Driven) (2-Driven)Solid & (Cored) Steel Electrode0.023” -

C-2ACCESSORIESC-2K1758-”L” INPUT CABLE ASSEM-BLYConsists of an 8-conductor control cable with a 14-pinplug, a 6-conductor control cable with a 10-pin

C-3ACCESSORIESC-3Coil Adapter:K1504-1Permits 50 lb to 60 lb (22.7-27.2 Kg.)Coils to be mounted on 2: (51 mm) O.D. spindles.K435 Permits 14 lb. (6 kg)

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

C-4ACCESSORIESC-4GUN AND CABLE ASSEMBLIESThe following Lincoln gun and cable assemblies arecompatible with 10 Series Wire Feed heads withappropriate K

D-1MAINTENANCED-1STT-10Avoiding Wire Feeding ProblemsWire feeding problems can be avoided by observingthe following gun handling and feeder set up pro

E-1TROUBLESHOOTINGE-1 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourCAUTI

E-2TROUBLESHOOTINGE-2STT-10Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or

E-3TROUBLESHOOTINGE-3STT-10Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or

E-4TROUBLESHOOTINGE-4STT-10Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or

E-5TROUBLESHOOTINGE-5STT-10Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or

E-6TROUBLESHOOTINGE-6STT-10Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test procedures or

CAUTIONTROUBLESHOOTINGE-7STT-10Observe all Safety Guidelines detailed throughout this manualPC BOARD TROUBLESHOOTINGGUIDE - CONTROL P.C. BOARDc. If P

F-1DIAGRAMSF-1STT-10NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

F-2DIAGRAMSF-2STT-10NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram

F-3DIAGRAMSF-3STT-10NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram

F-4CONNECTION DIAGRAMSF-4STT-10

F-5DIAGRAMSF-5STT-10DIMENSION PRINT3.006.002.4212.747.816.5514.714.445/16-18UNC-2B(4 PLACES)5.2511.002.25 4.0810.40WIRE DRIVEDIMENSION PRINTM189047-20

F-6DIAGRAMSF-6STT-10DIMENSION PRINTM189037-2000 (15.30) (30.35) (20.46) (14.43) (5.25) (10.66)BENCH MODEL DIMENSION PRINT

F-7DIAGRAMSF-7STT-10WARNINGGRAPHICS SHOWN REPRESENT M17869-1.3YEARWARRANTY4.584.275.25 2.80R .141(3 SLOTS)10.9213.752.6310.1012.7514.6714.655-2-97•M18

NOTES STT-10

NOTES STT-10

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

ivSAFETYivMar. ʻ93PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques q

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

vi vi TABLE OF CONTENTSPageInstallation ...Section

TABLE OF CONTENTSPage ...Diagrams .......Section

A-1INSTALLATION STT-10A-1TECHNICAL SPECIFICATIONS – STT-10 Heads & ControlsWIRE DRIVE OR WIRE DRIVE SECTION OF FEEDERSPEC.# TYPE LOW SPEED RATI