Lincoln-electric IM584 Power Feed 10 Wire Drive & Control Box User Manual

Power Feed 10 Wire Drive & Control BoxBoom Mount or Bench ModelOPERATOR’S MANUALIM584-DAugust, 2007Safety Depends on YouLincoln arc welding and cu

A-2INSTALLATION POWER FEED 10A-2SAFETY PRECAUTIONSMOUNTING THE WIRE DRIVE UNITBOOM MOUNTING OF WIRE DRIVE UNITMount the wire drive unit by means of

A-3INSTALLATION POWER FEED 10A-35. Remove plug button taped to inside of Control Boxand insert it into hole on front panel of the WireDrive. MOUNTI

A-4INSTALLATION POWER FEED 10A-4Typical Bench Feeder Connection:Control cable is connected from the Power Wave 455output receptacle to the input rec

A-5INSTALLATION POWER FEED 10A-5Connect the one end of the electrode cable, to thepower source output terminal of the desired polarity.Connect the o

A-6INSTALLATION POWER FEED 10A-6RATIO CHANGE PROCEDURE:1) Pull open the Pressure Door.2) Remove the Phillips head screw retaining the pin-ion gear

S1 DIP Switch Bank on Control Box Motherboard (For software version S24004-3 & up)Switch Off On1Standard speed gearbox limits adjustableHigh speed

A-8INSTALLATION POWER FEED 10A-8MSB - Most Significant Bit or Byte. This is the bit in a binary number or DIP switch bank that is furthest to the l

A-9INSTALLATION POWER FEED 10A-9S1 DIP Switch Bank on Control Box Motherboard (For software version S24456)Switch Off On1Standard speed gearbox limi

A-10INSTALLATION POWER FEED 10A-10SETTING DIP SWITCHES IN THE WIREDRIVEThere is one DIP switch bank on the control board ofthe wire drive. Itʼs labe

A-11INSTALLATION POWER FEED 10A-11WIRE FEED DRIVE ROLL KITSNOTE: The maximum rated solid and cored wiresizes and selected drive ratios are shown ont

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

A-12INSTALLATION POWER FEED 10A-12Magnum 200 / 300 / 400 GunsThe easiest and least expensive way to use Magnum200/300/400 guns with the Power Feed 1

A-13INSTALLATION POWER FEED 10A-13The upper location must be used for 50-60 lb. Readi-Reels, Spools and Coils. For smaller coils (44lb, 30lb, 10lb,

A-14INSTALLATION POWER FEED 10A-14OPTIONAL FEATURES INSTALLATIONA number of Optional Features are available for usewith Power Feed 10. Some Installa

B-1OPERATIONPOWER FEED 10B-1SAFETY PRECAUTIONSPRODUCT DESCRIPTIONThe Power Feed 10 is a high performance, digitallycontrolled, modular wire feeder. P

B-2OPERATIONB-2The user adjusts WFS according to factors such asweld size, penetration requirements, heat input, etc.The power source then uses the WF

B-3OPERATIONB-3Memory has an advanced feature called ʻmemoryreminderʼ. When the Save key is hit, the memoryreminder function flashes the LED of the mo

B-4OPERATIONB-4POWER FEED 10The value of the active Set Up parameter, as definedby the Set Up LED, is displayed on the MX2 panel SetUp display. The va

B-5OPERATIONB-5Crater - Used only when welding with the 4-Step trig-ger mode. Can be set to Off or On. When On,Adjustments can be made to WFS and Volt

B-6OPERATIONB-6OPERATION WITH PREVIOUSSOFTWARE VERSIONThe operation of the previous Control Box softwareversion (S24004-2) is different than described

B-7OPERATIONB-7WIRE DRIVE -- PC BOARD ADJUSTMENTSELECTRODE POLARITY:The system needs to be aware of the electrode polari-ty. A DIP switch setting on t

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

B-8OPERATIONB-8FIGURE B.1To Mount 10 to 44 Lb. (4.5-20 kg) Spools(12"/300 mm Diameter) or 14Lb.(6 Kg)Innershield Coils:The Spindle should be loca

B-9OPERATIONB-9FEEDING ELECTRODE AND BRAKEADJUSTMENT1) Turn the Reel or spool until the free end of theelectrode is accessible.2) While tightly hold

B-10OPERATIONB-10MAKING A WELD1) Use only a network compatible power source. 2) Properly connect the electrode and work leads forthe correct electro

B-11OPERATIONB-11COMPONENT STATUS LIGHTSEach network component has a single status light.The light is a bicolor, Green/Red, LED. The purposeof the sta

B-12OPERATIONB-12POWER FEED 10STATUS LIGHT STATES (CONʼT)LED StateRed LED blinkingat a fast rateRed LED ON andsteadyGreen LED ONand steadyPower Source

C-1ACCESSORIESC-1POWER FEED 10TABLE C.1 – DRIVE ROLL AND GUIDE TUBE KITSWire Size4-RollDH Drive(4-Driven)Solid Steel Electrode0.023” - 0.025” (0.6 mm

C-2ACCESSORIESC-2DESCRIPTION AND INSTALLATION OFOPTIONAL CONTROL BOX PANELSA number of Optional Features are available for usewith Power Feed 10. Some

C-3ACCESSORIESC-3K1542-6 “M” PANELThe M Panel provides a fixed large bat toggle switchselection of three Power Source modes. The upperposition selects

C-4ACCESSORIESC-4K1542-11 MX2 PANEL (LARGE PANEL)The MX2 Panel provides a selection of four PowerSource modes. In addition, it provides for the adjust

C-5ACCESSORIESC-5K1542-12 MSP2 PANEL AND K1542-10 MS/STT PANEL (LARGE PANEL)The MSP2 or MS/STT Panel provides a selection ofnumerous process specific

iiiSAFETYiiiFOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b.

C-6ACCESSORIESC-6Lincoln Power Wave power sources utilizes a controlscheme known as adaptive control in all pulse modes.Because the Power Wave utili

C-7ACCESSORIESC-7SAVE - The save mode allows “hard” memories to bechanged. Pressing the SAVE key will light the saveindicator, and enter the save mode

C-8ACCESSORIESC-8K1548-1 LINC NET RECEPTACLEKIT (INPUT AND OUTPUT)LINC NET RECEPTACLE (OUTPUT)Optional Output Connector Installation into the ControlB

C-9ACCESSORIESC-9LINC NET RECEPTACLE (INPUT)Power Feed Wire Feeder Optional Input ConnectorInstallation into the Control Box Cabinet andConversion to

C-10ACCESSORIESC-10GUNS AND GUN ADAPTERSThe Power Feed 10 wire feeder is equipped with afactory installed K1500-2 gun connection Kit. This kitis for g

C-11ACCESSORIESC-11CONDUIT ADAPTERSK1546-2 ADAPTERfor use with Lincoln Magnum conduit and E-Beamconduit (wire sizes 1/16 - .120)For Magnum conduit:Ins

C-12ACCESSORIESC-12K590-5 WATER CONNECTION KIT(FOR DRIVE ONLY)Install per the instructions shipped with the kit.K1536-1 WATER FLOW SENSORKITInstall pe

D-1MAINTENANCED-1POWER FEED 10Avoiding Wire Feeding ProblemsWire feeding problems can be avoided by observingthe following gun handling and feeder set

E-1TROUBLESHOOTINGE-1POWER FEED 10If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, conta

E-2TROUBLESHOOTINGE-2POWER FEED 10Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

E-3TROUBLESHOOTINGE-3POWER FEED 10Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-4TROUBLESHOOTINGE-4POWER FEED 10Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-5TROUBLESHOOTINGE-5POWER FEED 10Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-6TROUBLESHOOTINGE-6POWER FEED 10Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-7TROUBLESHOOTINGE-7POWER FEED 10Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-8TROUBLESHOOTINGE-8POWER FEED 10Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-9TROUBLESHOOTINGE-9POWER FEED 10Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test proced

E-10TROUBLESHOOTINGE-10POWER FEED 10Observe all Safety Guidelines detailed throughout this manualNote:For any Err # listed below write down the error

E-11TROUBLESHOOTINGE-11POWER FEED 10If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con

E-12TROUBLESHOOTINGE-12POWER FEED 10If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much

F-1DIAGRAMSF-1POWER FEED 10500DLINC-NETDC540BATOROIDR.F.(OPTIONAL FOREBOOM SET UP)500E(P7)RECEPTACLETOROIDN.B.N.D.500234540(J6)INPUT542541R.F.(J8)P.C.

F-2DIAGRAMSF-2POWER FEED 1024 5 7 8542541N.E.AEDACCBATOROIDLINC-NET67(J6)500540E6741541D540C542D500D1216L10587RECTIFIER553ACA64-(J2)N.A.5A10540C4343N.

F-3DIAGRAMSF-3POWER FEED 10 2.34 18.58 13.50 30.48 14.60DIMENSION PRINT POWER FEED 107-2000L10599

NOTES POWER FEED 10

NOTES POWER FEED 10

NOTES POWER FEED 10

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

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vi TABLE OF CONTENTSPageInstallation ...Section AT

PageTroubleshooting.......Section ESafety Precautions ...

POWER FEED 10A-1INSTALLATION A-1TECHNICAL SPECIFICATIONS – Power Feed 10 Wire Drive & Control BoxWIRE DRIVE OR WIRE DRIVE SECTION OF FEEDERSPEC